地埋式垃圾压缩站液压系统设计
|
摘要
随着城市垃圾的不断增加,垃圾清运设备变得不可或缺,埋地式垃圾压缩站可以有效的减少垃圾体积和运输次数,因此日益受到关注,其中液压系统是最重要的组成部分,它直接决定着压缩站的垃圾处理效率,为此对其液压系统进行了设计。在分析埋地式垃圾压缩站工作原理的基础上,首先对液压系统的总体结构进行了设计,然后分别对液压缸、液压泵站等系统进行了设计,应用AMESim软件建立了地埋式垃圾压缩站的仿真分析模型,通过仿真分析验证了该液压系统设计的合理可靠,最后通过实机测试,验证了所设计的液压系统能够完成垃圾压缩和垃圾箱上车等操作,达到了预期目标。
The waste garbage delivery equipment becomes indispensable with the increase of city waste garbage. The underground type waste compression station attracts more and more attention due to its garbage volume and transportation time reduction. And the hydraulic system is one of the most important parts which can determine the garbage disposal efficiency. So the hydraulic system of underground type waste compression station is designed in this paper. Firstly,the overall structure of the hydraulic system is designed based on the analysis of the working principle of the compression station. And the hydraulic cylinder,hydraulic pump station and other systems are designed according the design principle. Then the simulation analysis model of the underground type waste compression station was established using AMESim software and the simulation results showed that the designed hydraulic system is reasonable and reliable. Finally,the designed hydraulic system is tested based on the real machine and it indicates that the system can complete the compress and transfer process which can achieve the desired goal.
The waste garbage delivery equipment becomes indispensable with the increase of city waste garbage. The underground type waste compression station attracts more and more attention due to its garbage volume and transportation time reduction. And the hydraulic system is one of the most important parts which can determine the garbage disposal efficiency. So the hydraulic system of underground type waste compression station is designed in this paper. Firstly,the overall structure of the hydraulic system is designed based on the analysis of the working principle of the compression station. And the hydraulic cylinder,hydraulic pump station and other systems are designed according the design principle. Then the simulation analysis model of the underground type waste compression station was established using AMESim software and the simulation results showed that the designed hydraulic system is reasonable and reliable. Finally,the designed hydraulic system is tested based on the real machine and it indicates that the system can complete the compress and transfer process which can achieve the desired goal.
引文
[1]张永红.试论生态城市垃圾的处理设计[J].山东工业技术,2018(4):115+134.(Zhang Yong-hong.Design of garbage recycle[J].Shandong Industrial Technology,2018(4):115+134.)
[2]中商产业研究院.2015年全国城市生活垃圾无害化处理量1.80亿吨[EB/OL].[2018-02-08].http://www.h2o-china.com/news/241475. html,2016-06-12.(Industrial Research Institute of Industry.The nationwide MSW disposal capacity was 180 million tons in 2015[EB/OL].[2018-02-08].http://www.h2o-china.com/news/241475. html,2016-06-12.)
[3]李昂,刘初升.垃圾压缩站箱体结构的荷载分析及轻量化设计[J].中国机械工程,2017,28(17):2124-2130.(Li Ang,Liu Chun-sheng.Load analysis and lightweight design of garbage compression station[J].China Mechanical Engineering,2017,28(17):2124-2130.)
[4]彭海鸿.垃圾压缩站设备的设计计算[J].机电工程技术,2014,43(5):201-203.(Peng Hai-hong. Design of garbage compression station[J].Mechanical&Electrical Engineering Technology,2014,43(5):201-203.)
[5]李明林,沈磊.两类典型垃圾压缩站举升机构动力学仿真优化[J].机械设计与制造,2017(5):153-157.(Li Ming-lin,Shen Lei.Dynamic simulation and optimal design for two typical lifting mechanisms of garbage compression station[J].Machinery Design&Manufacture,2017(5):153-157.)
[6]周跃龙.水平垃圾压缩站推压机构分析与设计[D].湘潭:湘潭大学,2014.(Zhou Yue-long.Analysis and design on crowding mechanism of horizontal refuse compactor[D].Xiangtan:Xiangtan University,2014.)
[7]杨磊.移动式垃圾压缩机的设计与研究[D].青岛:山东科技大学,2017.(Yang Lei.The design and research of mobile garbage compressor[D].Qingdao:Shandong university of science and technology,2017.)
[8]马宗正,赵让乾,王新莉.教学用全液压推土模拟机的研发[J].现代制造工程,2013(8):130-133.(Ma Zong-zheng,Zhao Rang-qian,Wang Xin-li.Development of a training sets for full hydraulic driven bulldozer[J].Modern Manufacturing Engineering,2013(8):130-133.)
[9]《机械设计手册》编委会.机械设计手册[M]//液压传动与控制.北京:机械工业出版社,2007.(Machinery Design Handbook Editorial Board.Machinery Design Handbook[M]//Fluid drive and control.Beijing:China Machine Press.)
[10]国家技术监督局.GB/T2348-2001液压气动系统及元件缸内径及活塞杆外径[S].北京:中国标准出版社,2001(4).(State Bureau of Quality Technical Supervision. Fluid power systems and components-cylinder bores and postion rod diameters[S].Beijing:China standard press,2001(4).)
[11]杨秀萍.液压元件与系统设计[M].西安:西安电子科技大学出版社,2017:99-100.(Yang Xiu-ping.Hydraulic System Analysis and Design[M].Xian:Xidian University,2017:99-100.)
[12]何世禹,陈朝霞.机械工程材料[M].成都:西南交通大学出版社,2017:97-101.(He Shi-yu,Chen Zhao-xia.Mechanical Engineering Materials[M].Chengdu:Southwest Jiaotong University Press,2017:97-101.)
[13]史文婷.基于AMEsim的薯类收获机液压传动设计与仿真[D].山东:山东农业大学,2018.(Shi Wen-ting.Design of hydraulic transmission output of potato harvester based on AMESim simulation[D].Shandong:Shandong Agriculture University,2017.)
[2]中商产业研究院.2015年全国城市生活垃圾无害化处理量1.80亿吨[EB/OL].[2018-02-08].http://www.h2o-china.com/news/241475. html,2016-06-12.(Industrial Research Institute of Industry.The nationwide MSW disposal capacity was 180 million tons in 2015[EB/OL].[2018-02-08].http://www.h2o-china.com/news/241475. html,2016-06-12.)
[3]李昂,刘初升.垃圾压缩站箱体结构的荷载分析及轻量化设计[J].中国机械工程,2017,28(17):2124-2130.(Li Ang,Liu Chun-sheng.Load analysis and lightweight design of garbage compression station[J].China Mechanical Engineering,2017,28(17):2124-2130.)
[4]彭海鸿.垃圾压缩站设备的设计计算[J].机电工程技术,2014,43(5):201-203.(Peng Hai-hong. Design of garbage compression station[J].Mechanical&Electrical Engineering Technology,2014,43(5):201-203.)
[5]李明林,沈磊.两类典型垃圾压缩站举升机构动力学仿真优化[J].机械设计与制造,2017(5):153-157.(Li Ming-lin,Shen Lei.Dynamic simulation and optimal design for two typical lifting mechanisms of garbage compression station[J].Machinery Design&Manufacture,2017(5):153-157.)
[6]周跃龙.水平垃圾压缩站推压机构分析与设计[D].湘潭:湘潭大学,2014.(Zhou Yue-long.Analysis and design on crowding mechanism of horizontal refuse compactor[D].Xiangtan:Xiangtan University,2014.)
[7]杨磊.移动式垃圾压缩机的设计与研究[D].青岛:山东科技大学,2017.(Yang Lei.The design and research of mobile garbage compressor[D].Qingdao:Shandong university of science and technology,2017.)
[8]马宗正,赵让乾,王新莉.教学用全液压推土模拟机的研发[J].现代制造工程,2013(8):130-133.(Ma Zong-zheng,Zhao Rang-qian,Wang Xin-li.Development of a training sets for full hydraulic driven bulldozer[J].Modern Manufacturing Engineering,2013(8):130-133.)
[9]《机械设计手册》编委会.机械设计手册[M]//液压传动与控制.北京:机械工业出版社,2007.(Machinery Design Handbook Editorial Board.Machinery Design Handbook[M]//Fluid drive and control.Beijing:China Machine Press.)
[10]国家技术监督局.GB/T2348-2001液压气动系统及元件缸内径及活塞杆外径[S].北京:中国标准出版社,2001(4).(State Bureau of Quality Technical Supervision. Fluid power systems and components-cylinder bores and postion rod diameters[S].Beijing:China standard press,2001(4).)
[11]杨秀萍.液压元件与系统设计[M].西安:西安电子科技大学出版社,2017:99-100.(Yang Xiu-ping.Hydraulic System Analysis and Design[M].Xian:Xidian University,2017:99-100.)
[12]何世禹,陈朝霞.机械工程材料[M].成都:西南交通大学出版社,2017:97-101.(He Shi-yu,Chen Zhao-xia.Mechanical Engineering Materials[M].Chengdu:Southwest Jiaotong University Press,2017:97-101.)
[13]史文婷.基于AMEsim的薯类收获机液压传动设计与仿真[D].山东:山东农业大学,2018.(Shi Wen-ting.Design of hydraulic transmission output of potato harvester based on AMESim simulation[D].Shandong:Shandong Agriculture University,2017.)
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |