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红外薄膜系统的设计和制备
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摘要
硒化锌是红外宽波段(0.7-14μm)优秀的红外窗口透过材料,但是由于其折射率相对偏高,耐磨抗蚀性能差,并且有32%的反射损失,因此必须在它的表面镀制红外增透和保护膜。本文的主要研究目的就是在硒化锌基底沉积红外增透和保护膜系。根据薄膜光学的基本理论和计算机辅助设计方法之一的“彻底搜索法”在硒化锌基底上设计了各种增透保护膜系方案。结合对红外光学保护材料的分析,对膜系材料进行了合理的选择,确定了膜系结构,各膜层的材料,及光学常数(主要指薄膜的厚度和折射率)以及对膜系结构的光学常数偏差对透射率的影响的分析,最终确立了设计方案受薄膜的厚度影响很小的方案,为膜系制备可重复性提供了保障。通过对不同制膜技术的分析和研究以及选择对比,并进行了大量的试制,在此基础上,采用了中频双靶磁控反应溅射技术制备进行了DLC/Ge_(1-x)C_x红外保护和增透膜系的制备,和当前采用射频磁控反应溅射技术相比,有以下几点优点:1)中频溅射大大减少了对操作人员以及周边环境的危害性。2)双靶共溅射(Ge靶+C靶),可以方便控制Ge_(1-x)C_x的成分,同时,可以减少工作气体(CH_4+Ar)中的CH_4所占的比例,从而避免CH_4在分解过程中在靶表面形成介质膜。而出现靶中毒现象,影响溅射的稳定从而影响成膜的质量。3)能制备从低到高各种碳成分的Ge_(1-x)C_x薄膜,便于我们控制薄膜的折射率,而以往的方法只适用于制备高折射率的Ge_(1-x)C_x薄膜。据资料调研表明,尚未发现国内其它单位采用该技术进行DLC/Ge_(1-x)C膜系结构的制备。对制备的各种薄膜进行了相关测试和分析,研究了薄膜的结构,成分及光学常数,并与制备工艺进行了系统研究的关系,采用XPS测试分析的Ge_(1-x)C_x薄膜的成分,结合进气比例CH4/CH4+Ar,得出了进气比例和薄膜成分的关系;根据光谱法中的极值方法确定光学常数(薄膜厚度和折射率),得出了薄膜成分和折射率的关系;根椐XRD,和激光Raman谱测量Ge_(1-x)C_x薄膜的晶相结构,还研究了基底温度对薄膜结构的影响。在此基础上,进行了膜系结构工艺参数的筛选和总结,制备硒化锌为基底的增透保护膜,在双面镀膜的情况下,在红外宽波段(0.7-14微米)的平均透过率为80.3%,整体透过率提高了15%左右。
     本文主要研究内容和取得的成果:
     1.根据薄膜光学的基本理论和本工作的实际情况,选择了“彻底搜索法”的设计方法在硒化锌基底上进行增透保护膜系结构的设计。并根据保护要求合理的选择了材料,最终确定了膜系结构参数。
     2.根据设计方案,对膜系结构进行了大量实验探索,确立了双靶中频磁控反应溅射技术进行该膜系结构制备的最终技术。
     3.采用双靶中频磁控反应溅射技术实现了不同含碳成分的Ge_(1-x)C_x薄膜的制备,满足了膜系结构折射率变化的设计要求,同时避免了靶中毒现象,实现了溅射的稳定进行。
     4.进行了双靶中频磁控反应溅射技术对Ge_(1-x)C_x红外增透和保护膜的制备工艺的系统研究,通过各种分析测试手段,研究了薄膜的结构、成分及光学常数等与制备工艺参数的关系,由此最终确立的膜系结构的制备工艺,该工艺不仅制备出满足目标的,而且为该膜系结构制备的重复性提供了保障。
     5.在硒化锌基底制备的增透保护膜,在双面镀膜的情况下,在红外宽波段(0.7-14微米)的平均透过率为80.3%,整体透过率提高了15%左右。抗磨耐蚀试验表明,该膜系还具有较好的抗磨耐蚀性能。
ZnSe is an excellent one of all the infrared transparent materials used in the 0.7-14μm area,but its refractive index is relative high,its reflection loss is as high as 32%,and its mechanical properties such as wear and corrosion resistances are not satisfied when it is as infrared parts,therefore, it is very necessary for it to cover anti-reflective and protective films on its surfaces. The main aim of the thesis is to design such film system and to prepare these film system on ZnSe. Based on the theory of film optics and design method of the computer- assisted 'complete search', several kinds of anti-reflective and protective films suitable for ZnSe surfaces were designed. Based on the study of protective materials used in infrared field, the materials used in the film system were chosen. The film system is DLC/DLC/Ge_(1-x)C_x. The design scheme was at last decided according to the study in the materials for films, optical constant (mainly thickness and refractive index of the component film) and the deriation of optical constant of film system on transmittance. The advantage of this scheme is that its transmittance is less influenced by the error of the films thickness, hence the reproduction of such film system can be guaranteed.
     Based on the study in the techiques of film preparation and their comparison each other, aa well as a lot of experiments,t he technique of reactive mid-frequency magnetron co-sputtering with double targets was used to prepare the DLC/DLC/Ge_(1-x)C_x film system with infrared transmittance and protectice properties. The advantages of this techique comparing with radio-frequecy(RF) magnetron sputtering are as follows:
     1) The damage due to this technique to operators and environment is less than that due to RF one.
     2) The composition of DLC/Ge_(1-x)C_x can be easily controlled by this technique with double target (Ge and C targets) and hence, the ratio of CH_4/CH_4+Ar could be reduced by using C target the poison of the targets due to the formation of nonconducting film on the surface of the targets, therefore, can be avoided, which will harm to stabilization of sputtering, and affect the quality of the prepared films.
     3) DLC/Ge_(1-x)C_x with different carbon concentration can be prepared, in other words, different values of refractive index of the films can be controlled. while DLC/Ge_(1-x)_x films with high refractive index can be prepared by RF magnitron sputtering.
     According to the investigation of the publication, DLC/Ge_(1-x)C_x films system is firstly prepared with reactive mid-frequency magnetron co-sputtering. The prepared films were analysed to understand their structure, composition and optical constant. And systematic study were also done on the relation ship between the composition of the DLC/Ge_(1-x)C_x miasured with XPS analysis and the ratio of the CH_4/CH_4+Ar can be obtained; and the relationship between the composition of the film and refractive index can be obtained based on the optical constant (thickness and refractive index of the films according to the maximum method in spectral analysis; The effect of substrate temperature on the phase structure of the films can be checked by XRD and Raman spectra. On the basis of these analysed above, the technology parameters and film systems were selected and finally confirmed, and the DLC/Ge_(1-x)C_x film system with anti-reflective and protective films was produced on the both surfaces of ZnSe substrate, where its average transmittance in 0.7-14μm is as high as 80.3%,in other words, this film system cause ZnSe to incrense transmittance by about 15%.
     The main content and results in the thesis are as follows:
     1. Based on the theory of film optics and experimental results in our work, a computer-assisted 'complete search' was selected to design our film system on ZnSe substrate with anti- reflective property; base on the demand for the protection of ZnSe, several materials were selected, and hence the parameters of film system were also determined.
     2. Based on the design scheme, several film systems were selected and experimentally studied with different preparetion methods. At last, a technique of the reactive mid-frequency magnetron co- sputtering with double targets to be used to prepare DLC/Ge_(1-x)C_x film system was obtained.
     3. Ge_(1-x)C_x film system deposited on ZnSe with this method with different carbon concentration can be satisfied the demand of different refractive index of design scheme, apart from this, This deposition method can avoid the poison of target, hence, can realize stable operation during film preparation.
     4. Systematic reaearch in the preparation of Ge_(1-x)C_x films with our method, a varies of analyses on the structure, composition and optical constant of the films, as well as study in the relation ship between the preparation technologies and those analyses,. The optimum tehcnology parameters have been obtained. The film system with excellent properties has been prepared with this technology. And the reproduction of such film system can also be guaranted with this technology.
     5. .ZnSe deposited with DLC/Ge_(1-x)C_x film system on its both surfaces has average transmittance of 80.3%in the area of 0.7-14μm waveband. This means that the whole transmittance of ZnSe is increased to 15%by such a film system. In addition, the coated ZnSE has a better resistant wear and corrosion based on the wear and corrosion experimental results.
引文
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