压电喷墨印刷墨滴成形及特性研究
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摘要
随着数字印刷技术的快速发展,压电喷墨技术作为一种经济、耐用、高效的喷墨技术得到广泛应用。喷墨墨滴作为图像复制的基本单元,承担着图像组成、阶调再现以及颜色复制的基本功能,在印刷复制技术中有着重要的地位。喷墨墨滴的形成、墨滴在介质中的飞行轨迹、墨点在飞行过程中的形态变化,墨滴在承印物表面的干燥特性以及墨滴到达承印物后的状态,都是影响墨滴在印刷复制中的各种功能的基本因素。而压电喷墨技术作为数字喷墨技术的主要方式之一,其产生墨滴尺寸的大小以及尺寸的稳定性,墨滴产生过程中拖尾现象的出现以及由此产生的卫星墨滴,墨滴产生瞬间的速度,墨滴飞行过程中的动态表面张力等都将是数字压电喷墨技术的研究内容。简言之,喷墨过程的研究是为了实现喷墨过程的可控化,标准化和高速化。本论文立足于射流基础理论,通过建立数学模型,计算机模拟和实验研究对喷墨过程进行了系统研究,得出了有效模拟数字压电喷墨墨滴产生的数学模型。在墨滴产生的基础理论上对墨滴在移动承印物上的形态、墨滴飞行轨迹、墨滴干燥以及墨滴动态表面张力等问题进行了深入研究,取得了一定的成果。论文的主要工作和创新点包括：
(1)对喷墨过程进行了理论建模,确定了模型的边界条件,并在设定的边界条件下对方程求解,得出了喷墨墨滴的理论参数值,然后通过Fluent软件在相同边界条件下对喷墨过程进行模拟,得出了与理论计算结果较为接近的模拟值,最后通过实验验证了数学模型在墨滴产生过程中能够有效模拟喷墨过程的结论。
(2)建立了压电喷墨数学模型,分析了油墨表面张力、物理粘度、油墨压力等参数对墨滴状态的影响。详细讨论了表面张力在墨滴形成过程中的作用,尤其是在相同条件下,油墨表面张力与墨滴形成过程之间的关系。
(3)深入研究了压电喷墨墨滴飞行轨迹。通过建立数学模型分析在水平和垂直状态下墨滴的飞行状态及飞行轨迹,最后通过实验验证了该方法的可行性。
(4)针对正在研发阶段的卷筒料数字喷墨设备,本论文讨论了在承印物移动状态下墨点的定位特性该模型能够有效的判断在承印物移动状态下的喷墨质量。
(5)对墨滴的快速干燥问题做了深入探讨,建立了基于烘干热风风速和温度的油墨干燥数学模型,为解决高速喷墨印刷干燥问题提供了理论依据,并在此基础上设计了一种高效的油墨烘干装置。
(6)提出了一种基于墨滴轮廓拟合的表面张力计算方法,该方法是一种有效的获得油墨动态表面张力方法。
最后,对本文的主要内容以及所取得的主要研究成果进行概括性总结,并对论文中存在的不足进行了分析探讨,为后续的研究工作提出了一些个人见解。
Along with the developing of digital printing technology, the piezoelectric ink-jet printing technology, as an economical, durable and high efficiency ink-jet technology, has been widely applied. The ink-jet droplet as the fundamental element of image reproduction, undertakes the basic function of image constituting, tone reproduction and color reproduction, it's one of the key points in printing reproduction. Many characteristics of ink-jet droplet affect printing reproduction quality, as for the generation of droplet, the flying orbit of the droplet in the medium, the transformation of the droplet during the flying process, the drying process of the droplet on the substrate and the configuration of the droplet on the substrate. As one of the primary digital printing technology, the piezoelectric ink-jet printing parameters will be the key points of research work on this area, for example, the droplet size and its stabilization, the generation of droplet tail and satellite droplet, the instantaneous flying velocity of droplet at the side of the nozzle, the dynamic surface tension of the droplet during the flying process. In one word, the aim of the researching work on piezoelectric ink-jet printing technology is achieving the standardization, controllable and high speed. This paper researching on the piezoelectric ink-jet printing process by modeling, software analog and experiment testing, and all these works are based on the jetting theory. From the process, an effective analog model for piezoelectric ink-jet printing has been found. Based on this model, many droplet characteristics has been researched, include the droplet geometry on substrate, the droplet flying orbit during jetting process, ink droplet drying and the dynamic surface tension of droplet. After all, the primary researching work and conclusion as follow:
(1) Theoretic modeling of piezoelectric ink-jet printing process and definite its boundary condition, after that, solving the equation at the boundary condition. Analog the printing process under the right boundary condition by software, and the analog result equal to the solution of the equation. At last verifying the analog result by experiment.
(2)In this thesis, we modeling the piezoelectric ink-jet printing process, analyzed the effectiveness of surface tension, viscosity and ink pressure to the geometry of the droplet, researching on the relationship on the surface tension and droplet formation, especially the surface tension and the droplet formation process.
(3) The flying orbit of droplet has been researched by modeling and experiment, and after that, the vertical and horizontal flying orbit has been analyzed respectively. At last this method has been confirmed by experiment.
(4) As web-feed ink-jet printing press be concerned, this paper researching on the position characteristics of ink droplet on moving substrate, so that we can make sure the printing quality under this printing condition.
(5) Ink drying process has been analyzed, and based on the drying theory, the ink drying mathematical model has been found based on the drying temperature and air speed. This is the theory foundation of the ink drying for high speed ink-jet printing, meanwhile a high efficiency ink drying set has been developed.
(6) Announced a surface tension calculation method based on the contour fitting, this method is effective to calculate the dynamic surface tension of the flying ink droplet.
At last, conclude the researching work and record for this thesis, analyzed the defects of the researching process, meanwhile giving some advises for the future researching work in this area.
(1)对喷墨过程进行了理论建模,确定了模型的边界条件,并在设定的边界条件下对方程求解,得出了喷墨墨滴的理论参数值,然后通过Fluent软件在相同边界条件下对喷墨过程进行模拟,得出了与理论计算结果较为接近的模拟值,最后通过实验验证了数学模型在墨滴产生过程中能够有效模拟喷墨过程的结论。
(2)建立了压电喷墨数学模型,分析了油墨表面张力、物理粘度、油墨压力等参数对墨滴状态的影响。详细讨论了表面张力在墨滴形成过程中的作用,尤其是在相同条件下,油墨表面张力与墨滴形成过程之间的关系。
(3)深入研究了压电喷墨墨滴飞行轨迹。通过建立数学模型分析在水平和垂直状态下墨滴的飞行状态及飞行轨迹,最后通过实验验证了该方法的可行性。
(4)针对正在研发阶段的卷筒料数字喷墨设备,本论文讨论了在承印物移动状态下墨点的定位特性该模型能够有效的判断在承印物移动状态下的喷墨质量。
(5)对墨滴的快速干燥问题做了深入探讨,建立了基于烘干热风风速和温度的油墨干燥数学模型,为解决高速喷墨印刷干燥问题提供了理论依据,并在此基础上设计了一种高效的油墨烘干装置。
(6)提出了一种基于墨滴轮廓拟合的表面张力计算方法,该方法是一种有效的获得油墨动态表面张力方法。
最后,对本文的主要内容以及所取得的主要研究成果进行概括性总结,并对论文中存在的不足进行了分析探讨,为后续的研究工作提出了一些个人见解。
Along with the developing of digital printing technology, the piezoelectric ink-jet printing technology, as an economical, durable and high efficiency ink-jet technology, has been widely applied. The ink-jet droplet as the fundamental element of image reproduction, undertakes the basic function of image constituting, tone reproduction and color reproduction, it's one of the key points in printing reproduction. Many characteristics of ink-jet droplet affect printing reproduction quality, as for the generation of droplet, the flying orbit of the droplet in the medium, the transformation of the droplet during the flying process, the drying process of the droplet on the substrate and the configuration of the droplet on the substrate. As one of the primary digital printing technology, the piezoelectric ink-jet printing parameters will be the key points of research work on this area, for example, the droplet size and its stabilization, the generation of droplet tail and satellite droplet, the instantaneous flying velocity of droplet at the side of the nozzle, the dynamic surface tension of the droplet during the flying process. In one word, the aim of the researching work on piezoelectric ink-jet printing technology is achieving the standardization, controllable and high speed. This paper researching on the piezoelectric ink-jet printing process by modeling, software analog and experiment testing, and all these works are based on the jetting theory. From the process, an effective analog model for piezoelectric ink-jet printing has been found. Based on this model, many droplet characteristics has been researched, include the droplet geometry on substrate, the droplet flying orbit during jetting process, ink droplet drying and the dynamic surface tension of droplet. After all, the primary researching work and conclusion as follow:
(1) Theoretic modeling of piezoelectric ink-jet printing process and definite its boundary condition, after that, solving the equation at the boundary condition. Analog the printing process under the right boundary condition by software, and the analog result equal to the solution of the equation. At last verifying the analog result by experiment.
(2)In this thesis, we modeling the piezoelectric ink-jet printing process, analyzed the effectiveness of surface tension, viscosity and ink pressure to the geometry of the droplet, researching on the relationship on the surface tension and droplet formation, especially the surface tension and the droplet formation process.
(3) The flying orbit of droplet has been researched by modeling and experiment, and after that, the vertical and horizontal flying orbit has been analyzed respectively. At last this method has been confirmed by experiment.
(4) As web-feed ink-jet printing press be concerned, this paper researching on the position characteristics of ink droplet on moving substrate, so that we can make sure the printing quality under this printing condition.
(5) Ink drying process has been analyzed, and based on the drying theory, the ink drying mathematical model has been found based on the drying temperature and air speed. This is the theory foundation of the ink drying for high speed ink-jet printing, meanwhile a high efficiency ink drying set has been developed.
(6) Announced a surface tension calculation method based on the contour fitting, this method is effective to calculate the dynamic surface tension of the flying ink droplet.
At last, conclude the researching work and record for this thesis, analyzed the defects of the researching process, meanwhile giving some advises for the future researching work in this area.
引文
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