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往复式压缩机多源冲击振动时频故障特征研究
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摘要
往复压缩机结构复杂,激励源多,振动以多源冲击信号为主,表现出较强的非平稳、非高斯及非线性等复杂特性,采用传统振动信号分析方法无法有效提取往复压缩机故障信息,现已经成为往复压缩机故障诊断的瓶颈问题。振动信号的时频分析作为设备故障特征提取的先进手段,在旋转机械故障诊断过程中发挥着非常重要的作用。但是,随着故障诊断领域向着往复机械设备的延伸,传统的时频故障特征提取方法面临着挑战。针对往复压缩机复杂的振动信号,以短时傅氏变换、Wigner-Ville分布、小波变换及HHT变换等为基础的时频分析方法,都难以识别故障的有用信息,时频分布变得非常复杂,许多频率成分缺乏明确物理意义。本文针对往复式压缩机多源冲击振动特征,结合现代时频分析方法的优缺点,深入开展了往复式压缩机多源冲击振动时频故障特征研究。
     首先,采用小波变换、HHT等现代时频处理方法对调幅、调频及调频调幅等仿真信号进行了时频特征分析,并应用于往复式压缩机的故障诊断,虽然取得一些效果,但仍然存在分辨率低、边界效应干扰等问题,难以满足实际应用。
     然后,根据全局频率与瞬时频率两种极端性概念的局限性,提出了更具适用性的局部频率新概念,赋予多源冲击振动信号有明确物理意义的频率内涵,从这个概念出发,通过与自适应峰值分解方法结合,进一步与HHT时频分析方法进行仿真对比,结果表明,基于局部频率的时频分析方法更加有效揭示了多源冲击振动信号的特征,为往复压缩机故障诊断提供了一种新的手段。
     最后,对往复式压缩机的基本工作原理、主要部件的运动学及动力学进行分析,并指出了往复压缩机测试信号的强非平稳性,根据上述仿真分析成果,将基于EMD的局部频率时频分析方法及基于自适应峰值分解的广义局部频率时频分析方法应用于往复式压缩机故障诊断,取得较为显著的效果,进一步验证了该方法的准确性和鲁棒性,为大型往复压缩机组故障诊断提供了更加丰富的故障特征信息。
Reciprocating compressor is complicated in structure, incentive, vibration source tomultiple source impact signal is given priority to, show strong nonstationarity andnon-gaussian and nonlinear and complicated characteristics, adopts the traditional vibrationsignal analysis method can not be extracted reciprocating compressor fault information, nowhas become the bottleneck of reciprocating compressor fault diagnosis problem. Vibrationsignal of time-frequency analysis as the equipment fault feature extraction of advanced means,in rotating machinery fault diagnosis process plays a very important role. However, with faultdiagnosis field to reciprocating machinery and equipment is outspread, the traditionaltime-frequency fault feature extraction method challenges. For reciprocating compressorcomplex vibration signals, with short time Fourier transform, Wigner-Ville distribution,wavelet transform and HHT transform as the basis of time-frequency analysis method, it isdifficult to identify fault useful information, time-frequency distribution become verycomplicated, many frequency component a lack of clear physical meaning. Aiming at thereciprocating compressor multi-source impact vibration characteristics, combining moderntime-frequency analysis method, the advantages and disadvantages of in-depth developmentbased on local frequency reciprocating compressor fault time-frequency characteristicsresearch.
     First, by wavelet transform, HHT and other modern time-frequency processing method foramplitude modulation, frequency modulation and frequency modulation amplitudemodulation and the simulation signal on the time-frequency characteristic analysis, andapplied to fault diagnosis of reciprocating compressor, although have some effect, but thereare still resolution is low, the boundary effect interference problem, which is difficult to meetthe practical application.
     Then, according to the global frequency and instantaneous frequency two extreme sexconcept limitations, this paper puts forward more applicability of local frequency new concept,giving multiple source impact vibration signal with definite physical meaning of frequencycontent, from this definition, through with adaptive peak decomposition method combines,further and HHT time-frequency analysis method, and the results show that the contrast,based on the local frequency of time-frequency analysis method is more effective than revealsthe source impact vibration signal characteristics, for reciprocating compressor fault diagnosisprovides a new means.
     Finally, the reciprocating compressor basic working principle, main components of thekinematics and dynamics analysis, and points out that the reciprocating compressor test signalof strong nonstationarity, according to the simulation results, will be based on the localfrequency of time-frequency analysis method is applied to fault diagnosis of reciprocatingcompressor has more significant effect, further verified the method for large reciprocating compressor fault diagnosis to provide more rich the failure characteristics of information,improve the reciprocating compressor fault characteristics of the accuracy and robustness.
引文
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