自振脉冲磨料水射流安全切割实验及应用研究
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摘要
本文通过实验研究、数值模拟、理论分析相结合的方法,在分析研究自振脉冲磨料水射流产生原理和基本特征的基础上,实验研究了自振脉冲射流的冲击特性,得出自振脉冲射流不同压力不同靶距条件下的冲击压强特性；利用冲击压强波动规律推算和高速摄像配合图像处理两种方法测算分析了自振脉冲射流的脉冲频率；针对影响自振脉冲磨料水射流切割性能的土要影响参数进行了大量切割实验,得出各影响参数同切割性能的关系；通过自振脉冲水射流切割过程中温度变化监测实验,分析得出该切割手段用于井下危险环境切割是可行的；利用Fluent数值模拟软件对自振脉冲磨料水射流流场进行了模拟分析,得出流场内部和外部速度、压力等随时间的变化规律；在分析国内外学者对水射流切割机理研究的基础上,得出自振脉冲磨料水射流的切荆机理；基于以上研究成果自主研制出一套矿用便携式自振脉冲磨料水射流安全切割装备。论文研究成果对井下高瓦斯危险条件下金属、岩石等硬质材料的安全切割提供新的技术工艺及装备,对煤矿安全生产具有非常重要的理论和现实意义。
Acccording to experimental research, numerical simulation and theoretical analysis, and based on the generation principle and basic characteristics of self-vibration pulsation abrasive waterjet ("AWJ"), this dissertation experimentally investigates the impact features and pulsation frequency of AWJ. The impact pressure features under different pressure and range of AWJ are revealed. By using the impact pressure fluctuation law and high-speed imaging method, the pulsation frequency of AWJ is estimated and analyzed, disclosing its law. With regards to main parameters affecting the cutting performance of AWJ, a lot of experiments were conducted. The relationship between the influential parameters and cutting performance is obtained, which serves to provide parameters for the development of AWJ cutting device. Through the temperature change testing experiment in the process of AWJ cutting, the feasibility of using this cutting technique in the hazardous environment of coal mine is studied. Fluent simulation software is used to analyze the flow field inside and outside the AWJ spray nozzle, finding out the time-based law of the speed and pressure inside and outside the flow field and promoting the understanding of the AWJ flow field motion law. By analyzing domestic and overseas scholars'research on waterjet cutting physics, the cutting principle of AWJ is revealed. Based on the above-mentioned research results, a set of portable AWJ safe cutting device for coal mine is independently developed. The research results provide technical equipment to safe cutting of such hard materials as metal and rock in highly hazardous environment of coal mine, and are of important theoretical and practical significance to the safe production of coal mine.
Acccording to experimental research, numerical simulation and theoretical analysis, and based on the generation principle and basic characteristics of self-vibration pulsation abrasive waterjet ("AWJ"), this dissertation experimentally investigates the impact features and pulsation frequency of AWJ. The impact pressure features under different pressure and range of AWJ are revealed. By using the impact pressure fluctuation law and high-speed imaging method, the pulsation frequency of AWJ is estimated and analyzed, disclosing its law. With regards to main parameters affecting the cutting performance of AWJ, a lot of experiments were conducted. The relationship between the influential parameters and cutting performance is obtained, which serves to provide parameters for the development of AWJ cutting device. Through the temperature change testing experiment in the process of AWJ cutting, the feasibility of using this cutting technique in the hazardous environment of coal mine is studied. Fluent simulation software is used to analyze the flow field inside and outside the AWJ spray nozzle, finding out the time-based law of the speed and pressure inside and outside the flow field and promoting the understanding of the AWJ flow field motion law. By analyzing domestic and overseas scholars'research on waterjet cutting physics, the cutting principle of AWJ is revealed. Based on the above-mentioned research results, a set of portable AWJ safe cutting device for coal mine is independently developed. The research results provide technical equipment to safe cutting of such hard materials as metal and rock in highly hazardous environment of coal mine, and are of important theoretical and practical significance to the safe production of coal mine.
引文
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