面向DNC的刀具管理系统技术研究
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摘要
为了提高DNC的刀具及相关信息的管理水平，实现刀具信息在刀具管理部门、上层管理系统ERP／MRPⅡ、CAD／CAM／CAPP系统和下层数控加工设备之间共享，使刀具管理系统满足DNC发展成为一种新型的车间自动化生产技术的要求，本文运用“系统工程”思想，采用“自上而下”方法，在系统研究刀具管理的逻辑组织结构模型、管理内容和刀具信息交互关系的基础上，结合DNC系统对刀具管理提出的新要求，建立了面向DNC的刀具管理系统的信息逻辑模型、硬件组成模型和系统运行模型。依托DNC系统统一的、强大的通信平台和采用SOAP、COM／DCOM／COM~+信息集成技术，实现了刀具管理系统和上层管理系统ERP／MRPⅡ、CAD／CAM／CAPP系统、下层数控加工设备之间的信息集成，并采用三层Client／Server软件体系架构开发了相应的分布式刀具管理系统，实现了刀具的日常管理和调度功能，并建立了一套适合DNC系统使用的刀具编码原则和刀具辅助编码系统，应用铣削用量电子手册为CAM提供铣削用量查询功能和运用知识库系统为CAPP提供简易的粗铣加工使用的铣刀类型和刀具材料辅助选取功能，提高了DNC中刀具及相关信息的管理水平和刀具信息集成程度，达到实现DNC系统中刀具信息共享，提高DNC系统的生产组织柔性、健壮性及其自动化程度的目的。
For improving the level of tool management and realizing information integration among tool management system, ERP/MRPII, CAM and CAPP system in DNC systems, the tool management system of DNC that makes tool management demand the requirements of developing DNC to a shop floor automatic system is studied by using the thoughts of "system engineer" and the method of "top to down". Based on the studies of the logic organize model of tool management, the content of tool management and the relatives of tool information, information logic model of tool management, hardware consisting model and running model of tool management software are founded. Using the uniform information channels and the technology of SOAP and COM/DCOM/COM+, information integration among tool management system, ERP/MRPII, CAM and CAPP system is come true. Finally, the distributed tool management system is developed in using mutil-tired Client/Server model as the frame of software. It has the functions of tool general management, s
earching milling cutting data for CAM by providing the milling cutting data e-book and computer aided tool selection for CAPP by using expert system. The tool management system offers the tool-coding function, too. The study of tool management system in DNC improves the level of tool management and the flexible of arranging production, haleness and the automatic extent of DNC systems.
For improving the level of tool management and realizing information integration among tool management system, ERP/MRPII, CAM and CAPP system in DNC systems, the tool management system of DNC that makes tool management demand the requirements of developing DNC to a shop floor automatic system is studied by using the thoughts of "system engineer" and the method of "top to down". Based on the studies of the logic organize model of tool management, the content of tool management and the relatives of tool information, information logic model of tool management, hardware consisting model and running model of tool management software are founded. Using the uniform information channels and the technology of SOAP and COM/DCOM/COM+, information integration among tool management system, ERP/MRPII, CAM and CAPP system is come true. Finally, the distributed tool management system is developed in using mutil-tired Client/Server model as the frame of software. It has the functions of tool general management, s
earching milling cutting data for CAM by providing the milling cutting data e-book and computer aided tool selection for CAPP by using expert system. The tool management system offers the tool-coding function, too. The study of tool management system in DNC improves the level of tool management and the flexible of arranging production, haleness and the automatic extent of DNC systems.
引文
[1] 闫伟国，王敏杰等．DNC技术的内涵和发展．组合机床与自动化加工技术．2001．8．28-30
[2] 刘飞，占旭梅等．计算机数控集成技术的发展．计算机集成制造系统．1998．6：45-47
[3] Beard,Tom. Look What's Happened To D N C.Modern machine shop, 1992,65(6):12
[4] 方水良，两层局域网柔性D N C系统的研究和开发．南京航空航天大学博士学位论文，1990
[5] 张旭梅，刘飞等．集成D N C及其运行模式探讨．计算机集成制造系统，1998，4(1)：32～35
[6] 闫伟国，王敏杰等．DNC系统的研究．第五届海内外青年设计与制造科学会议论文集，2002，2：62-66
[7] 王晓玲．DNC通信技术研究与应用．中国工程物理研究所．硕士学位论文．2000．4
[8] 王时龙，刘飞等．基于软插件技术的DNC通信系统研究．机械工程学报．1999．6：51-54
[9] 陈日曜．金属切削原理．第一版．北京．机械工业出版社．1985．12．1-3
[10] 闫伟国，王敏杰，王敏锐．基于以太网和TCP／IP的DNC通信技术研究．大连理工大学学报，2003，43，(1)：77-81
[11] 余晓燕．计算机辅助刀具管理的探讨．航空制造技术．2001．1．25-28
[12] 欧阳普仁 龚光容等．一个FMS刀具管理系统．南京理工大学学报1998．4．vol2．133-136
[13] G. Mike, Machine shop manufacturing data systems. Metalworking production. 1996. 4:37-40
[14] Mike Lynch.Understanding DNC Systems. Cutting tool engineering. 1998.6
[15] C.E.R. Wainwright. CAD/CAM and DNC links as strategy for manufacture: Implications for CAPM. Computing & control engineering journal. 1992.3:81-87
[16] 王时龙，刘飞等．DIPMS——DNC集成化生产管理系统．工业工程与管理．1998．3：16-20
[17] 任玲，尤祖成等．CAC-CIMS中FDNC生产线控制的研究和开发．高科技通讯．1995．10：1-4
[18] 严隽琪等．制造系统信息集成技术．第一版．上海：上海交通大学出版社．2001．78-82
[19] 曹锦芳等．信息系统分析与设计．第一版．北京航空航天出版社．背景宏文印刷厂印刷．2000．1-218
[20] 徐杜等．柔性制造系统原理与实践．第一版．北京：机械工业出版社．2001．9：91-96
[21] 张根宝等．自动化制造技术．第一版．北京：机械工业出版社．1999．10：136-139
[22] Mason F. Computerized cutting-tool management. American Machinist&Automated Manufacturing, 1986,130(5):106-120
[23] 陈日曜等．金属切削原理．第一版．北京：机械工业出版社．1985．12．99-100
[24] 张衡其等．工业企业刀具管理．北京：机械工业出版社．1992．5
[25] 严隽祺等．现代制造系统．第一版．上海：上海交大出版社．2001．76-78
[26] 张申生等．敏捷制造的理论、技术与实践．第一版．上海：上海交通大学出版社2000．12．52-55
[27] 张申生等．敏捷制造的理论、技术与实践．第一版．上海交通大学出版社．2000．12．66-90
[28] 李维等．Delphi 6/Kylix 2 SOAP/Web Service．第一版．机械工业出版社．2002．3．15-26
[29] 张潘忠等．柔性制造系统．第一版．北京．机械工业出版社．1998．2．120-128
[30] 彭代权，张福润等．CIMS环境下刀具柔性编码系统的研制．华中理工大学学报．1999．5．74-77
[31] 张树岩．关于NC刀具规范化管理的问题．组合机床与自动化加工技术．1999．2．46-48
[32] 梁吉元，张玉等．面向CIMS的计算机辅助刀具管理系统．工具技术．2000．vol．34．No．2：16-18
[33] 刘有源，陈定方等．面向管理和设计的刀具分类编码系统．武汉交通科技大学学报．1996．2．13-16
[34] 连廉等．机夹可转位刀具手册．第一版．北京．机械工业出版社．1994．10
[35] 许康．加工中心用切削数据库的研究．大连理工大学硕士学位论文．YL90-271
[36] 彭晋龄等译．切削用量手册(美国切削中心)．北京：机械工业出版社．1990
[37] SANDVIK．SANDVIK旋转刀具．山特维克公司印制
[38] Carpenter ID, Maropoulos PG.A decision support system for process planning milling operations. Processing of the Ninth National Conference on Manufacturing Research. 1993:22-26
[39] Maropoulos PG, Hinduja S. Automatic tool selection for finish turning Operations. Proc Inst Mech Eng 1990:204(B1):42-51
[40] M. V. Ribeiro. An applied database system for the optimization of cutting conditions and tool selection. Journal of Materials Processing Technology 92-93(1999) 371-375
[41] Alan C. Lin. Automated selection of cutting tools based on solid models. Journal of Materials Processing Technology 72(1997) 317-329
[42] 孔繁胜等．知识库系统原理．第一版．浙江杭州：浙江大学出版社．2000．9
[43] Browkd G. Principles of knowledge representation. GSLI Publication Stanford, CA, 1996
[44] Krishnamoorthy C S. Artificial intelligence and expert systems for engineer. Boca Raton: CRC Press, 1996
[45] Zadeh L A. The role of fuzzy logic in the management of uncertainty in expert systems. Fuzzy Sets and Systems, 1983
[46] K.O. Edalew. A computer-based intelligent system for automatic tool selection. Materials and Design 22(2001) 336-351
[47] P.G. Maropoulos. Integration of tool selection with design Part 1. Feature creation and selection of operations and tools. Journal of Materials Processing Technology 92-93(1999) 371-375
[48] P.G. Maropoulos. Integration of tool selection with design Part 2. Aggregate machining time estimation. Journal of Materials Processing Technology 92-93(1999) 371-375
[49] Ou-Yang C. developing an integrated frame work for feature-based early manufacturing cost estimation. Int J Adv Manuf Tech 1997;13:618-629
[50] 侯立中，解晓东．平装可转位铣刀的合理选用．工具技术．2001．2．42-45
[51] 郑险峰，李晓双．可装位铣刀的合理选用．工具技术．1999．9．6．38-41
[52] 徐成，基于三层客户机／服务器模式的企业生产管理系统．大连理工大学硕士学位论文
[53] 陈灿煌等．C++ Builder电子商务网站建构实务．第一版．北京：中国铁道出版社．2002．1
[54] 李东等．C++ Builder 5高级开发技术．第一版．北京：中国水利水电出版社．2000．7
[55] 张晓东等．C++ Builder 5程序设计-数据库应用实务篇．第一版．中国铁道出版社．2000．9
[56] 刘晓华等．SQL SERVER 2000数据库应用开发．第一版．北京：电子工业出版社．2000．7
[57] 李治钧等．计算机辅助工艺设计．第一版．成都：成都科技大学出版社．1996．10
[58] 张礼镇等．企业管理信息系统．第一版．科学出版社．江苏句容派印厂．1992．46-79
[2] 刘飞，占旭梅等．计算机数控集成技术的发展．计算机集成制造系统．1998．6：45-47
[3] Beard,Tom. Look What's Happened To D N C.Modern machine shop, 1992,65(6):12
[4] 方水良，两层局域网柔性D N C系统的研究和开发．南京航空航天大学博士学位论文，1990
[5] 张旭梅，刘飞等．集成D N C及其运行模式探讨．计算机集成制造系统，1998，4(1)：32～35
[6] 闫伟国，王敏杰等．DNC系统的研究．第五届海内外青年设计与制造科学会议论文集，2002，2：62-66
[7] 王晓玲．DNC通信技术研究与应用．中国工程物理研究所．硕士学位论文．2000．4
[8] 王时龙，刘飞等．基于软插件技术的DNC通信系统研究．机械工程学报．1999．6：51-54
[9] 陈日曜．金属切削原理．第一版．北京．机械工业出版社．1985．12．1-3
[10] 闫伟国，王敏杰，王敏锐．基于以太网和TCP／IP的DNC通信技术研究．大连理工大学学报，2003，43，(1)：77-81
[11] 余晓燕．计算机辅助刀具管理的探讨．航空制造技术．2001．1．25-28
[12] 欧阳普仁 龚光容等．一个FMS刀具管理系统．南京理工大学学报1998．4．vol2．133-136
[13] G. Mike, Machine shop manufacturing data systems. Metalworking production. 1996. 4:37-40
[14] Mike Lynch.Understanding DNC Systems. Cutting tool engineering. 1998.6
[15] C.E.R. Wainwright. CAD/CAM and DNC links as strategy for manufacture: Implications for CAPM. Computing & control engineering journal. 1992.3:81-87
[16] 王时龙，刘飞等．DIPMS——DNC集成化生产管理系统．工业工程与管理．1998．3：16-20
[17] 任玲，尤祖成等．CAC-CIMS中FDNC生产线控制的研究和开发．高科技通讯．1995．10：1-4
[18] 严隽琪等．制造系统信息集成技术．第一版．上海：上海交通大学出版社．2001．78-82
[19] 曹锦芳等．信息系统分析与设计．第一版．北京航空航天出版社．背景宏文印刷厂印刷．2000．1-218
[20] 徐杜等．柔性制造系统原理与实践．第一版．北京：机械工业出版社．2001．9：91-96
[21] 张根宝等．自动化制造技术．第一版．北京：机械工业出版社．1999．10：136-139
[22] Mason F. Computerized cutting-tool management. American Machinist&Automated Manufacturing, 1986,130(5):106-120
[23] 陈日曜等．金属切削原理．第一版．北京：机械工业出版社．1985．12．99-100
[24] 张衡其等．工业企业刀具管理．北京：机械工业出版社．1992．5
[25] 严隽祺等．现代制造系统．第一版．上海：上海交大出版社．2001．76-78
[26] 张申生等．敏捷制造的理论、技术与实践．第一版．上海：上海交通大学出版社2000．12．52-55
[27] 张申生等．敏捷制造的理论、技术与实践．第一版．上海交通大学出版社．2000．12．66-90
[28] 李维等．Delphi 6/Kylix 2 SOAP/Web Service．第一版．机械工业出版社．2002．3．15-26
[29] 张潘忠等．柔性制造系统．第一版．北京．机械工业出版社．1998．2．120-128
[30] 彭代权，张福润等．CIMS环境下刀具柔性编码系统的研制．华中理工大学学报．1999．5．74-77
[31] 张树岩．关于NC刀具规范化管理的问题．组合机床与自动化加工技术．1999．2．46-48
[32] 梁吉元，张玉等．面向CIMS的计算机辅助刀具管理系统．工具技术．2000．vol．34．No．2：16-18
[33] 刘有源，陈定方等．面向管理和设计的刀具分类编码系统．武汉交通科技大学学报．1996．2．13-16
[34] 连廉等．机夹可转位刀具手册．第一版．北京．机械工业出版社．1994．10
[35] 许康．加工中心用切削数据库的研究．大连理工大学硕士学位论文．YL90-271
[36] 彭晋龄等译．切削用量手册(美国切削中心)．北京：机械工业出版社．1990
[37] SANDVIK．SANDVIK旋转刀具．山特维克公司印制
[38] Carpenter ID, Maropoulos PG.A decision support system for process planning milling operations. Processing of the Ninth National Conference on Manufacturing Research. 1993:22-26
[39] Maropoulos PG, Hinduja S. Automatic tool selection for finish turning Operations. Proc Inst Mech Eng 1990:204(B1):42-51
[40] M. V. Ribeiro. An applied database system for the optimization of cutting conditions and tool selection. Journal of Materials Processing Technology 92-93(1999) 371-375
[41] Alan C. Lin. Automated selection of cutting tools based on solid models. Journal of Materials Processing Technology 72(1997) 317-329
[42] 孔繁胜等．知识库系统原理．第一版．浙江杭州：浙江大学出版社．2000．9
[43] Browkd G. Principles of knowledge representation. GSLI Publication Stanford, CA, 1996
[44] Krishnamoorthy C S. Artificial intelligence and expert systems for engineer. Boca Raton: CRC Press, 1996
[45] Zadeh L A. The role of fuzzy logic in the management of uncertainty in expert systems. Fuzzy Sets and Systems, 1983
[46] K.O. Edalew. A computer-based intelligent system for automatic tool selection. Materials and Design 22(2001) 336-351
[47] P.G. Maropoulos. Integration of tool selection with design Part 1. Feature creation and selection of operations and tools. Journal of Materials Processing Technology 92-93(1999) 371-375
[48] P.G. Maropoulos. Integration of tool selection with design Part 2. Aggregate machining time estimation. Journal of Materials Processing Technology 92-93(1999) 371-375
[49] Ou-Yang C. developing an integrated frame work for feature-based early manufacturing cost estimation. Int J Adv Manuf Tech 1997;13:618-629
[50] 侯立中，解晓东．平装可转位铣刀的合理选用．工具技术．2001．2．42-45
[51] 郑险峰，李晓双．可装位铣刀的合理选用．工具技术．1999．9．6．38-41
[52] 徐成，基于三层客户机／服务器模式的企业生产管理系统．大连理工大学硕士学位论文
[53] 陈灿煌等．C++ Builder电子商务网站建构实务．第一版．北京：中国铁道出版社．2002．1
[54] 李东等．C++ Builder 5高级开发技术．第一版．北京：中国水利水电出版社．2000．7
[55] 张晓东等．C++ Builder 5程序设计-数据库应用实务篇．第一版．中国铁道出版社．2000．9
[56] 刘晓华等．SQL SERVER 2000数据库应用开发．第一版．北京：电子工业出版社．2000．7
[57] 李治钧等．计算机辅助工艺设计．第一版．成都：成都科技大学出版社．1996．10
[58] 张礼镇等．企业管理信息系统．第一版．科学出版社．江苏句容派印厂．1992．46-79
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