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PDC切削齿破碎干热岩数值模拟
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  • 英文篇名:Numerical simulation of rock breaking by PDC cutters in hot dry rocks
  • 作者:祝效华 ; 但昭旺
  • 英文作者:Zhu Xiaohua;Dan Zhaowang;School of Mechatronic Engineering, Southwest Petroleum University;Geothermal Energy Research Center, Southwest Petroleum University;
  • 关键词:干热岩 ; 地热开采 ; PDC切削齿 ; 破岩比功 ; 破岩效率 ; 数值模拟 ; Drucker-Prager准则 ; 后倾角
  • 英文关键词:Hot Dry Rock;;Geothermal exploitation;;PDC cutter;;mechanical specific energy;;Rock-breaking efficiency;;Numerical simulation;;Drucker–Prager yield criteria;;Rack angle
  • 中文刊名:TRQG
  • 英文刊名:Natural Gas Industry
  • 机构:西南石油大学机电工程学院;西南石油大学地热能研究中心;
  • 出版日期:2019-04-25
  • 出版单位:天然气工业
  • 年:2019
  • 期:v.39;No.306
  • 基金:国家自然科学基金项目(编号:51674214);; 四川省创新团队项目(编号:2017TD0014);; 四川省国际合作项目(编号:2016HH0008)
  • 语种:中文;
  • 页:TRQG201904022
  • 页数:10
  • CN:04
  • ISSN:51-1179/TE
  • 分类号:131-140
摘要
开采干热岩地热资源大多都需要在硬度大、研磨性强、可钻性差、温度高的地层中钻井,PDC钻头的合理布齿是提高破岩效率的关键。为了给干热岩钻井用PDC钻头的设计提供参考,基于弹塑性力学和岩石力学,以Drucker-Prager准则作为岩石的强度准则,建立了PDC切削齿动态破岩的三维数值仿真模型,研究了60 MPa围压条件下切削深度、温度、后倾角、切削速度对PDC切削齿破岩效率的影响以及影响机理。研究结果表明:①PDC切削齿以0.5 m/s的速度切削岩石,PDC切削齿(后倾角5°~25°)的破岩比功随切削深度的增加而减小,随温度的增加呈现出先增大后减小的趋势,临界温度为200℃;②PDC切削齿以0.5 m/s切削速度切削岩石,PDC齿(切削深度1~3 mm)的破岩比功随后倾角增加呈现出先减小后增大的趋势,最优破岩后倾角为20°;③岩石温度处于20~300℃的范围内,PDC齿以后倾角5°进行破岩,破岩比功随切削速度的增加而增大,任意切削速度下,破岩比功随切削深度的增加而减小。结论认为:在干热岩钻井中,采用浅内锥、大冠顶、长外锥的钻头外形结构,增加冠顶处布齿密度、降低中心处布齿密度、20°后倾角,可以释放岩石围压、均匀切削齿磨损、增加切削深度、降低破岩比功、提高钻井效率。
        Penetrating through hot dry rocks for geothermal resources with high geothermal gradients, high degrees of hardness and abrasivity will be extremely difficult, and a reasonable tooth distribution is a key factor to improve its rock breaking efficiency. In order to explore an available cutter arrangement design of PDC cutters in hot dry rock drilling, we, based on elastic–plastic mechanics and rock mechanics, established a dynamic 3 D numerical simulation model of rock breaking with PDC cutters by using the Drucker–Prager yield criterion as the rock strength judgment principle. On the basis of this, we studied, under the confining pressure of 60 MPa, the effects of cutting depth, temperature, back rake angle and cutting speed on the mechanical specific energy of PDC cutters. The following results were achieved.(1) When a PDC cutter cuts a rock with the speed of 0.5 m/s and the back rack angle of 5°–25°, the rock destruction specific energy of the cutter decreases significantly with the rise of cutting depth, while increases first and then decreases with the increasing temperature. And the critical temperature is 200 ℃.(2) When a PDC cutter cuts a rock with the speed of 0.5 m/s and the cutting depth of1–3 mm, the rock destruction specific energy of the cutter decreases first and then increases with the increase of back rack angle. And the optimal rack angle is 20°.(3) Within the temperature range of 20–300 ℃, a PDC cutter cuts a rock with the back rack angle of 5°, the rock destruction specific energy of the cutter increases with the cutting speed but decreases with the increase of cutting depth.
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