复杂宝石加工专用装备方案设计技术及其应用研究
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摘要
现代化生产与科技的飞速发展,对机电装备的功能需求日趋复杂,因此对于复杂机电系统方案设计技术的研究与探索,成为学术界和工业界的研究重点。本文针对复杂宝石加工专用装备的方案设计进行了深入的研究,提出了基于语义特征的复杂宝石加工专用装备功能方案求解技术、基于可拓逻辑的复杂宝石加工专用装备结构方案变型技术、基于机电分析的复杂宝石加工专用装备传动系统控制方案耦合技术。并且,将其成功应用于装备的设计和开发过程之中。
第1章,概述了机电一体化技术的发展,介绍了复杂机电系统的定义和特点,阐述了本课题的研究背景及其意义,综述了复杂机电系统设计与开发的国内外研究现状及今后的发展趋势,说明了复杂宝石加工专用装备方案设计技术的提出,并给出了论文的主要研究内容及总体结构框架。
第2章,提出了基于语义特征的复杂宝石加工专用装备功能方案求解技术。从方案设计开始,就以功能语义作为设计者表达创新思维的工具,通过对设计语义及其关联信息的形式化描述,构建复杂宝石加工专用装备的功能语义结构树,并对其进行功能分析得到装备的功能元,抽象关联为语义特征,构建了复杂宝石加工专用装备的功能模型,给出了产品的功能结构映射体系,最后详细阐述了复杂宝石加工专用装备功能求解的详细流程。
第3章,提出了基于可拓逻辑的复杂宝石加工专用装备结构方案变型技术。针对传统产品信息模型存在的不足,将可拓理论引入到复杂宝石加工专用装备信息建模中,构建了复杂宝石加工专用装备概念结构形式化表达的可拓复合元模型,定义了支持产品创新设计的衍生、变异、扩缩、重组等5类变型运算操作,详细介绍了复杂宝石加工专用装备概念结构变型设计的算法和过程。
第4章,提出了基于机电分析的复杂宝石加工专用装备传动系统控制方案耦合技术。在分析复杂宝石加工专用装备机电耦合特点的基础上,设计了电流环、速度环和位置环三闭环高精度控制方案,通过构建各个子系统的耦合控制数学模型,并对其进行耦合关联,建立复杂精密传动系统的机电耦合数学模型,最后对复杂宝石加工专用装备精密传动系统的性能进行了仿真分析,验证了上述理论的正确性和有效性。
第5章,将前面章节的技术应用于实际的复杂宝石加工专用装备的设计和开发过程中。在功能方案求解阶段,应用功能语义对装备的功能进行分解得到装备的功能语义结构树,通过语义特征的功构映射获得实现复杂宝石加工专用装备功能元的机构,进行机构重组建立了装备的设计方案并择优选取。在结构方案变型设计阶段,应用文中的5类变型操作方法,对装备中的复杂零件进行变型设计,直到满足设计的需求为止。最后,给出了复杂宝石加工专用装备精密传动控制系统的方案、原理、功能和详细结构,同时也介绍了系统的软硬件设计。
第6章,总结了本课题的研究成果,并展望了今后的研究方向。
The functional requirements for mechatronical equipment are becoming more and more complex with the rapid development of modern production and technology, it has become the focus of research for the academia and industry. Aiming at the scheme design technology of complex diamond manufacturing special equipment, this paper conducted an in-depth study, including the functional scheme solving technology of complex diamond manufacturing special equipment based on functional semantic unit, the structural scheme variation technology method of complex diamond manufacturing special equipment based on extensible logic theory and the control scheme coupling technology of high-precision transmission system of complex diamond manufacturing special equipment based on mechatronical analysis. Moreover, these technologies have been successfully applied to the practical product design and develop process of complex diamond manufacturing special equipment.
In the first chapter, the development situation of mechatronical technology was outlined, and also the definition and characteristics of complex mechatronical system was introduced. Then, the current study status at home and abroad and the research trend of complex mechatronical system were summarized. In addition, the introduction of scheme design technology of the complex diamond manufacturing special equipment was explained, and the primary research contents and the structure of this paper were given.
In the second chapter, the functional scheme solving technology of complex diamond manufacturing special equipment based on functional semantic unit was presented. From the beginning of scheme design, the semantic feature was used as the tool to express the designer's innovative idea. And the formal description of design semantic and its relative information was implemented. The functional semantic structural tree of complex diamond manufacturing special equipment was established. Then, it was decomposed to get the functional units of the equipment and the functional semantic unit was constructed, In addition, the functionl model of the complex diamond manufacturing special equipment was constructed and the function-structure mapping system was given. In the end, the detailed function solving procedures of diamond manufacturing special equipment was narrated.
In the third chapter, the structural scheme variation technology of complex diamond manufacturing special equipment based on extensible logic theory was presented. After analyzing the inadequaties of the traditional product information model, the extensible theory was introduced into the information modeling of complex diamond manufacturing special equipment. The extensible composite model which is used to formally express the mechanical parts is established. Five kinds of variant operations which support the product innovative design are presented, and also variant design algorithm and procedures of conceptual strutures' variant design are given.
In the fourth chapter, the control scheme coupling technology of high-precision transmission system of complex diamond manufacturing special equipment based on mechatronical analysis was presented. The characteristics of mechanical-electronical coupling of complex diamond manufacturing special equipment were analyzed, and the three closed-loop high-precision servo control system with current loop, speed loop and positon loop was designed. The coupling control mathematiocal models of each subsystem were established, and then they were combined to generate the whole coupling control mathematiocal model of the high-precision transmission system of complex diamond manufacturing special equipment. At last, the performance of the high-precision transmission system of complex diamond manufacturing special equipment was simulated to verify the rightness and effectiveness of the above method.
In the fifth chapter, the above technologies were applied to the practical development process of complex diamond manufacturing special equipment. The function of the equipment was decomposed with the functional semantics, and the functional sementical structural tree was achieved, and the mechanisms which can satisfy each subfunction were got from the function-structure mapping. Then, these mechanisms were reorganized to get the possible schemes, and the optimal one are selected. In the detailed design stage, with the five pair of variant operations mentioned in the previous chapter, the complex part in the equipment are variantly designed, until the structure of the part satisfied the design requirement. And in the end, the scheme, function and detailed structure of control system of the high-precision transmission system of complex diamond manufacturing special equipment are given. In the meanwhile, the design of hardware and software of the equipment were introduced.
In the sixth chapter, the research results of this subject were summarized, and the future research direction are expected.
第1章,概述了机电一体化技术的发展,介绍了复杂机电系统的定义和特点,阐述了本课题的研究背景及其意义,综述了复杂机电系统设计与开发的国内外研究现状及今后的发展趋势,说明了复杂宝石加工专用装备方案设计技术的提出,并给出了论文的主要研究内容及总体结构框架。
第2章,提出了基于语义特征的复杂宝石加工专用装备功能方案求解技术。从方案设计开始,就以功能语义作为设计者表达创新思维的工具,通过对设计语义及其关联信息的形式化描述,构建复杂宝石加工专用装备的功能语义结构树,并对其进行功能分析得到装备的功能元,抽象关联为语义特征,构建了复杂宝石加工专用装备的功能模型,给出了产品的功能结构映射体系,最后详细阐述了复杂宝石加工专用装备功能求解的详细流程。
第3章,提出了基于可拓逻辑的复杂宝石加工专用装备结构方案变型技术。针对传统产品信息模型存在的不足,将可拓理论引入到复杂宝石加工专用装备信息建模中,构建了复杂宝石加工专用装备概念结构形式化表达的可拓复合元模型,定义了支持产品创新设计的衍生、变异、扩缩、重组等5类变型运算操作,详细介绍了复杂宝石加工专用装备概念结构变型设计的算法和过程。
第4章,提出了基于机电分析的复杂宝石加工专用装备传动系统控制方案耦合技术。在分析复杂宝石加工专用装备机电耦合特点的基础上,设计了电流环、速度环和位置环三闭环高精度控制方案,通过构建各个子系统的耦合控制数学模型,并对其进行耦合关联,建立复杂精密传动系统的机电耦合数学模型,最后对复杂宝石加工专用装备精密传动系统的性能进行了仿真分析,验证了上述理论的正确性和有效性。
第5章,将前面章节的技术应用于实际的复杂宝石加工专用装备的设计和开发过程中。在功能方案求解阶段,应用功能语义对装备的功能进行分解得到装备的功能语义结构树,通过语义特征的功构映射获得实现复杂宝石加工专用装备功能元的机构,进行机构重组建立了装备的设计方案并择优选取。在结构方案变型设计阶段,应用文中的5类变型操作方法,对装备中的复杂零件进行变型设计,直到满足设计的需求为止。最后,给出了复杂宝石加工专用装备精密传动控制系统的方案、原理、功能和详细结构,同时也介绍了系统的软硬件设计。
第6章,总结了本课题的研究成果,并展望了今后的研究方向。
The functional requirements for mechatronical equipment are becoming more and more complex with the rapid development of modern production and technology, it has become the focus of research for the academia and industry. Aiming at the scheme design technology of complex diamond manufacturing special equipment, this paper conducted an in-depth study, including the functional scheme solving technology of complex diamond manufacturing special equipment based on functional semantic unit, the structural scheme variation technology method of complex diamond manufacturing special equipment based on extensible logic theory and the control scheme coupling technology of high-precision transmission system of complex diamond manufacturing special equipment based on mechatronical analysis. Moreover, these technologies have been successfully applied to the practical product design and develop process of complex diamond manufacturing special equipment.
In the first chapter, the development situation of mechatronical technology was outlined, and also the definition and characteristics of complex mechatronical system was introduced. Then, the current study status at home and abroad and the research trend of complex mechatronical system were summarized. In addition, the introduction of scheme design technology of the complex diamond manufacturing special equipment was explained, and the primary research contents and the structure of this paper were given.
In the second chapter, the functional scheme solving technology of complex diamond manufacturing special equipment based on functional semantic unit was presented. From the beginning of scheme design, the semantic feature was used as the tool to express the designer's innovative idea. And the formal description of design semantic and its relative information was implemented. The functional semantic structural tree of complex diamond manufacturing special equipment was established. Then, it was decomposed to get the functional units of the equipment and the functional semantic unit was constructed, In addition, the functionl model of the complex diamond manufacturing special equipment was constructed and the function-structure mapping system was given. In the end, the detailed function solving procedures of diamond manufacturing special equipment was narrated.
In the third chapter, the structural scheme variation technology of complex diamond manufacturing special equipment based on extensible logic theory was presented. After analyzing the inadequaties of the traditional product information model, the extensible theory was introduced into the information modeling of complex diamond manufacturing special equipment. The extensible composite model which is used to formally express the mechanical parts is established. Five kinds of variant operations which support the product innovative design are presented, and also variant design algorithm and procedures of conceptual strutures' variant design are given.
In the fourth chapter, the control scheme coupling technology of high-precision transmission system of complex diamond manufacturing special equipment based on mechatronical analysis was presented. The characteristics of mechanical-electronical coupling of complex diamond manufacturing special equipment were analyzed, and the three closed-loop high-precision servo control system with current loop, speed loop and positon loop was designed. The coupling control mathematiocal models of each subsystem were established, and then they were combined to generate the whole coupling control mathematiocal model of the high-precision transmission system of complex diamond manufacturing special equipment. At last, the performance of the high-precision transmission system of complex diamond manufacturing special equipment was simulated to verify the rightness and effectiveness of the above method.
In the fifth chapter, the above technologies were applied to the practical development process of complex diamond manufacturing special equipment. The function of the equipment was decomposed with the functional semantics, and the functional sementical structural tree was achieved, and the mechanisms which can satisfy each subfunction were got from the function-structure mapping. Then, these mechanisms were reorganized to get the possible schemes, and the optimal one are selected. In the detailed design stage, with the five pair of variant operations mentioned in the previous chapter, the complex part in the equipment are variantly designed, until the structure of the part satisfied the design requirement. And in the end, the scheme, function and detailed structure of control system of the high-precision transmission system of complex diamond manufacturing special equipment are given. In the meanwhile, the design of hardware and software of the equipment were introduced.
In the sixth chapter, the research results of this subject were summarized, and the future research direction are expected.
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