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基于Hilbert谱图特征和野点检测的旋转机械故障智能诊断
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摘要
在现代化生产中,机械设备的结构日趋复杂,一旦某个零部件出现故障,就容易引发链式反应,导致整个设备损坏,因此机械设备的故障诊断技术越来越受到重视。任何机械设备在动态下都会产生一定的振动,当设备发生异常或故障时,振动将会发生变化,一般表现为振幅加大,并表现出很强的非线性和非平稳性,这一特点使从振动信号中获取诊断信息,实现智能诊断变为可能。本文针对转子实验器的振动信号,进行了基于Hilbert谱图特征和野点检测的旋转机械故障智能诊断研究,主要工作如下:
     一、介绍了旋转机械故障诊断的背景和意义,并综述了旋转机械故障诊断的研究现状和发展概况,特别是对基于时频分析的旋转机械故障诊断方法进行了简要说明,经过几种方法的对比,表明了Hilbert-Huang变换在旋转机械故障诊断中的优越性。
     二、研究了Hilbert-Huang变换的基本理论,包括经验模态分解方法的原理、流程和特点,Hilbert变换原理及仿真信号的Hilbert谱计算,以及Hilbert-Huang变换中存在的问题和改进方法,通过对仿真信号的分析,表明了Hilbert-Huang方法对信号分解的有效性。
     三、利用ZT-3型转子故障模拟实验台采集转子故障信号,然后对信号进行Hilbert-Huang变换处理,得到了故障信号的Hilbert谱,并使用PCA方法进行故障信号Hilbert谱的特征提取。
     四、针对实际设备故障数据较少的现状,提出利用野点检测方法对Hilbert谱特征进行分类,并利用粒子群算法对野点检测模型参数进行优化,得到了模型的最优参数,并利用实验数据进行了分析和验证,表明了该方法的有效性。
In modern production, the structure of machinery and equipment is becoming more and more complex. Once a component is failure, it is easy to trigger chain reaction, resulting in great damage to the equipment. So fault diagnosis technology of mechanical equipment is more and more important. Any dynamic mechanical device will have a certain vibration. When an exception occurs, the vibration will change as amplitude increases usually, and will show a strong non-linear and non-stationary nature of this characteristic. So that diagnostic information should be obtain from the vibration signals, and intelligent fault diagnosis could realize. In this paper, the intelligent fault diagnosis of rotating machinery based on the Hilbert spectrum is studied through vibration signals of the rotor experimental instrument. the main jobs are as follows:
     Firstly, the paper introduces the background and the significance of rotating machinery fault diagnosis, and makes an overview of rotating machinery fault diagnosis methods. In particular, time-frequency analysis methods of rotating machinery fault diagnosis are described briefly. After contrast of several methods, the Hilbert-Huang Transform in rotating machinery fault diagnosis shows superiority.
     Secondly, the paper introduces the basic theory, processes and characteristics of the Hilbert-Huang transform, including the empirical mode decomposition (EMD) principles, Hilbert transform theory, Hilbert spectrum calculation of simulation signal, as well as the existing problems and improve the method of the Hilbert-Huang transform. HHT method shows the effectiveness of signal decomposition, through the analysis of the simulation signals.
     Thirdly, using ZT-3 multiple-function experimental instrument acquires rotor fault signal, and the Hilbert spectrum of fault signals has been obtained through Hilbert-Huang transform. Then feature of fault signal is extracted from Hilbert spectrum using the PCA method.
     Finally, for there is limited real fault signal of instrument, so the Hilbert spectrum features are classified using the novelty detection, and parameters of novelty detection are optimized using particle swarm optimization algorithm and the adaptive optimal parameters are obtained. The experiment using experimental data is carried out, and the results show the effectiveness of the method.
引文
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