55mL/r十一柱塞斜盘式轴向柱塞泵的设计研究
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摘要
在现代液压传动中,轴向柱塞泵因其具有体积小、传递功率大、效率高、变量控制方便、寿命长等优点,被广泛应用于各种机械装备中,而目前广泛应用的九柱塞斜盘式柱塞泵其发展研究已达到一定水平,为了满足液压系统越来越高的使用要求,十一柱塞斜盘式轴向柱塞泵将逐渐得到广泛而深入的研究。文章以某公司生产的BK系列斜盘式轴向柱塞泵为研究对象,利用仿真分析平台在现有成熟产品基础之上进行优化设计,通过分析设计、理论与实践相结合设计出排量为55mL/r的十一柱塞斜盘式轴向柱塞泵。在设计的过程中主要完成以下内容：
(1)熟悉课题研究背景,学习整理文献资料,重点研究柱塞泵特性相关理论,在此基础上明确了论文研究的内容和目的；同时对BK55型斜盘式轴向柱塞泵的工作原理和运行特点进行详细的分析,以此为基础,综合考虑国内外已经成熟使用的性能较好的55mL/r斜盘式轴向柱塞泵的设计理念,对十一柱塞斜盘式轴向柱塞泵的主要结构参数进行初步设计,为下一步的仿真分析计算打下基础。
(2)通过理论论证了八、九、十、十一柱塞泵的输出油液脉动特性,利用AMESim软件平台对柱塞泵系统进行仿真,以BK55型柱塞泵为基础对比分析八、九、十、十一柱塞泵的输出油液脉动特性以及柱塞泵结构参数对输出油液脉动特性的影响,总结得出：柱塞泵输出油液脉动特性与其排量和负载压力有一定关系；为了保证输出油液的稳定性,在柱塞泵泵体尺寸允许范围内,要综合考虑油液粘度和阻尼孔参数。
(3)通过Pro/e进行三维建模,然后利用ANSYS Workbench分析软件平台建立十一柱塞柱塞泵滑靴挡板、柱塞和油缸体的结构模型,对最初论文设计的柱塞泵结构进行分析验证,经验证得出：综合考虑载荷、约束、材料属性等条件,按照理论公式进行计算,分析应力应变结果,最初设计出的柱塞泵部件结构基本可以满足设计要求。
(4)利用Pro/e的三维建模功能和ANSYS ICEM CFD和ANSYS CFX等软件平台的流场分析功能建立十一柱塞柱塞泵的吸、排油配流流场模型,在考虑油液可压缩性的基础上,对流场模型进行仿真运算,对比分析不同三角槽深度角配流盘的仿真结果,总结得出：三角槽深度角是研究柱塞泵吸、排油配流流场特性的重要参数,直接关系到柱塞泵吸、排油配流流场的稳定性；十一柱塞柱塞泵设定7°的三角槽深度角,可以有效减少吸、排油配流过程中的空蚀破坏,可以很好的保证柱塞泵吸、排油配流流场的稳定性。
最后对全篇论文主要研究工作进行了总结,给出了十一柱塞斜盘式轴向柱塞泵主要的研究结论,为相关的的研究以及应用工作提供一定的参考。
In the modern hydraulic transmission, the axial piston pump is widely used in kinds of machinery because it has many advantages which include small size、great transmission power、high efficiency、easy to control variable and long life. With the axial piston pump turn towards the development of high-pressure、high-speed and large flow, we ask higher performance and environmental requirements. Swash plate pump with9pistons which is widely used don't have much room for improvement, and its characteristics can't greatly improve any more. In order to meet hydraulic system's higher and higher requirements, swash plate pump with11pistons will be used more and more widely.In this thesis, based on BK55swash plate pump, use emulated analyse software to establish swash plate pump's system model, structural model and flow field model, comparatively analyse swash plate pump's plus characteristics, its structure's influence to its plus characteristics and triangle groove depth's influence to its flow field characteristics, combine theory and simulations, design an swash plate pump with11pistons, which can output55mL/r.
The main content is as follows:
(1)In the first chapter, it has introduced the research background, and surveyed the research situation of axial piston pump in main research institute at home and abroad. And then cleared the content and purpose of the thesis based on this; Based on analysing BK55swash plate pump's working principle and characteristics, combine maturity theory and references, study all the swash plate pumps with55mL/r output volume domestic and oversea, preliminarily design swash plate pump's structure with11pistons, make preparations for the following simulations.
(2) According to the theories, it proof and analyse swash plate pump's plus characteristics and its structure's influence to its plus characteristics, based on BK55swash plate pump finally summarize the conclusion:swash plate pump's output volume and load pressure are relevant to its plus characteristics; in order to guarantee it stable, swash plate pump's oil and damping hole should be as reasonable as possible.
(3) Use Pro/e and ANSYS Workbench to establish swash plate pump's structural model, prove theoretical design, finally summarize the conclusion:considering various factors, structural design which is based on theoretical formula, is reliable, and can meet devise requirement.
(4) Before considering the compressibility of hydraulic fluid, use Pro/e to establish three-dimensional, and use ANSYS ICEM CFD and ANSYS CFX to establish swash plate pump's flow field model, comparatively analyse triangle groove depth's influence to swash plate pump's flow field characteristics, finally summarize the conclusion:triangle groove depth is a very important parameter, it's relevant to swash plate pump's stability; triangle groove with7°'s depth can reduce cavitation damage effectively, and can guarantee swash plate pump stable.
At last, it gave a summary on total research, got the main conclusion and provided the help for he future development.
(1)熟悉课题研究背景,学习整理文献资料,重点研究柱塞泵特性相关理论,在此基础上明确了论文研究的内容和目的；同时对BK55型斜盘式轴向柱塞泵的工作原理和运行特点进行详细的分析,以此为基础,综合考虑国内外已经成熟使用的性能较好的55mL/r斜盘式轴向柱塞泵的设计理念,对十一柱塞斜盘式轴向柱塞泵的主要结构参数进行初步设计,为下一步的仿真分析计算打下基础。
(2)通过理论论证了八、九、十、十一柱塞泵的输出油液脉动特性,利用AMESim软件平台对柱塞泵系统进行仿真,以BK55型柱塞泵为基础对比分析八、九、十、十一柱塞泵的输出油液脉动特性以及柱塞泵结构参数对输出油液脉动特性的影响,总结得出：柱塞泵输出油液脉动特性与其排量和负载压力有一定关系；为了保证输出油液的稳定性,在柱塞泵泵体尺寸允许范围内,要综合考虑油液粘度和阻尼孔参数。
(3)通过Pro/e进行三维建模,然后利用ANSYS Workbench分析软件平台建立十一柱塞柱塞泵滑靴挡板、柱塞和油缸体的结构模型,对最初论文设计的柱塞泵结构进行分析验证,经验证得出：综合考虑载荷、约束、材料属性等条件,按照理论公式进行计算,分析应力应变结果,最初设计出的柱塞泵部件结构基本可以满足设计要求。
(4)利用Pro/e的三维建模功能和ANSYS ICEM CFD和ANSYS CFX等软件平台的流场分析功能建立十一柱塞柱塞泵的吸、排油配流流场模型,在考虑油液可压缩性的基础上,对流场模型进行仿真运算,对比分析不同三角槽深度角配流盘的仿真结果,总结得出：三角槽深度角是研究柱塞泵吸、排油配流流场特性的重要参数,直接关系到柱塞泵吸、排油配流流场的稳定性；十一柱塞柱塞泵设定7°的三角槽深度角,可以有效减少吸、排油配流过程中的空蚀破坏,可以很好的保证柱塞泵吸、排油配流流场的稳定性。
最后对全篇论文主要研究工作进行了总结,给出了十一柱塞斜盘式轴向柱塞泵主要的研究结论,为相关的的研究以及应用工作提供一定的参考。
In the modern hydraulic transmission, the axial piston pump is widely used in kinds of machinery because it has many advantages which include small size、great transmission power、high efficiency、easy to control variable and long life. With the axial piston pump turn towards the development of high-pressure、high-speed and large flow, we ask higher performance and environmental requirements. Swash plate pump with9pistons which is widely used don't have much room for improvement, and its characteristics can't greatly improve any more. In order to meet hydraulic system's higher and higher requirements, swash plate pump with11pistons will be used more and more widely.In this thesis, based on BK55swash plate pump, use emulated analyse software to establish swash plate pump's system model, structural model and flow field model, comparatively analyse swash plate pump's plus characteristics, its structure's influence to its plus characteristics and triangle groove depth's influence to its flow field characteristics, combine theory and simulations, design an swash plate pump with11pistons, which can output55mL/r.
The main content is as follows:
(1)In the first chapter, it has introduced the research background, and surveyed the research situation of axial piston pump in main research institute at home and abroad. And then cleared the content and purpose of the thesis based on this; Based on analysing BK55swash plate pump's working principle and characteristics, combine maturity theory and references, study all the swash plate pumps with55mL/r output volume domestic and oversea, preliminarily design swash plate pump's structure with11pistons, make preparations for the following simulations.
(2) According to the theories, it proof and analyse swash plate pump's plus characteristics and its structure's influence to its plus characteristics, based on BK55swash plate pump finally summarize the conclusion:swash plate pump's output volume and load pressure are relevant to its plus characteristics; in order to guarantee it stable, swash plate pump's oil and damping hole should be as reasonable as possible.
(3) Use Pro/e and ANSYS Workbench to establish swash plate pump's structural model, prove theoretical design, finally summarize the conclusion:considering various factors, structural design which is based on theoretical formula, is reliable, and can meet devise requirement.
(4) Before considering the compressibility of hydraulic fluid, use Pro/e to establish three-dimensional, and use ANSYS ICEM CFD and ANSYS CFX to establish swash plate pump's flow field model, comparatively analyse triangle groove depth's influence to swash plate pump's flow field characteristics, finally summarize the conclusion:triangle groove depth is a very important parameter, it's relevant to swash plate pump's stability; triangle groove with7°'s depth can reduce cavitation damage effectively, and can guarantee swash plate pump stable.
At last, it gave a summary on total research, got the main conclusion and provided the help for he future development.
引文
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