高性能PS版卷筒线生产工艺规范的研究
摘要
PS版是目前消耗量最大,也是最重要的平印版材。PS版制造业已经成为当前印刷器材制造业极其重要的支柱产业之一。因此对PS版材质量的要求也越来越高,要保证PS版品质稳定、一致并符合PS版生产实际的工艺规范具有实用意义。
为保证PS版卷筒线生产出高质量的版材,需要制定PS版生产工艺的指标体系来指导生产。本论文以西安煤航材料有限责任公司的生产实际为实验依据,参照化工部PS版行业标准,首先分析了该企业PS版各生产阶段的控制参数对版材质量的影响,然后采用抽样调查方法和数理统计原理确定PS版生产线中主要参数的控制方法及其合理范围。经检验,根据这套生产流程规范生产出的PS版与其他品牌相比,在砂目结构上,其细、深、均匀都处于较为理想的砂目状态并完全符合国家标准;最后,通过感光性能实验确定了“煤航”牌PS版的最佳制版条件。
The PS version is the present consumption is biggest, is also the most important offset printing plate material. The PS version manufacturing industry already became one of current printing equipment manufacturing industry extremely important pillar industries. Therefore is also getting higher and higher to the PS version material quality s request. Guaranteeing the quality of PS plate stable, consistent and there are the practical significance to make the standard of PS plate production.
To guarantee that the PS plate web-fed produces production which is high-function, it's important to make quality. Control the system in production process. This article actual rests on take the Xi'an Meihang Printing Materials Co.Ltd's production as the experiment and according to the criteria of China Chemical Ministry study the parameters of produces various stages influence to the quality of PS plate. It is determines the PS plat parameter's reasonable control area of e web-fed production line with the method of sample investigation method and the mathematical statistic principle. Compare PS plate web-fed production with other brand's PS plat and find the grain which is produced in this PS plate web-fed production line is thin, deep and even. It is determined the best condition of "the Meihang" the PS plate through the photosensitive performance experiment.
为保证PS版卷筒线生产出高质量的版材,需要制定PS版生产工艺的指标体系来指导生产。本论文以西安煤航材料有限责任公司的生产实际为实验依据,参照化工部PS版行业标准,首先分析了该企业PS版各生产阶段的控制参数对版材质量的影响,然后采用抽样调查方法和数理统计原理确定PS版生产线中主要参数的控制方法及其合理范围。经检验,根据这套生产流程规范生产出的PS版与其他品牌相比,在砂目结构上,其细、深、均匀都处于较为理想的砂目状态并完全符合国家标准;最后,通过感光性能实验确定了“煤航”牌PS版的最佳制版条件。
The PS version is the present consumption is biggest, is also the most important offset printing plate material. The PS version manufacturing industry already became one of current printing equipment manufacturing industry extremely important pillar industries. Therefore is also getting higher and higher to the PS version material quality s request. Guaranteeing the quality of PS plate stable, consistent and there are the practical significance to make the standard of PS plate production.
To guarantee that the PS plate web-fed produces production which is high-function, it's important to make quality. Control the system in production process. This article actual rests on take the Xi'an Meihang Printing Materials Co.Ltd's production as the experiment and according to the criteria of China Chemical Ministry study the parameters of produces various stages influence to the quality of PS plate. It is determines the PS plat parameter's reasonable control area of e web-fed production line with the method of sample investigation method and the mathematical statistic principle. Compare PS plate web-fed production with other brand's PS plat and find the grain which is produced in this PS plate web-fed production line is thin, deep and even. It is determined the best condition of "the Meihang" the PS plate through the photosensitive performance experiment.
引文
[1]王世勤.我国PS版的现状[J].印刷技术.2006,7(4):7-11
[2]王世勤.中国PS版发展新动向[J].中国印刷物资商情.2007,1:39-40
[3]刑晓坤.国内印刷版材的现状及发展方向[J].信息记录材料.2004,5(3)26-29
[4]谢始达.胶印PS版生产技术现状及其发展前景[J]。广东印刷.2004
[5]王新,李煜,郝云霞.PS版砂目的评价参数[J].今日印刷.1999,4:115-116
[6]梁清荣.影响PS版耐印率因素分析[J].印刷世界.2002,2:6-7
[7]陆亚萍.阳图型PS版耐印率影响因素综述[J].云南印刷.1997,6:3-5
[8]钱进.阳图型PS版耐印率从制版角度浅析[J].广东印刷.1997,3:42-43
[9]钱长根.阳图型PS版的砂目脱落问题[J].印刷杂志.1999,8:35-38
[10]佚名.阳图PS版生产过程中的常规检测[EB/OL],http://www.bisenet.com/article/200612/23824.htm 2006-12-28
[11]汪荣鑫.数理统计[M].西安:西安交通大学出版社.1986:213-220
[12]候振挺.概率论与数理统计[M].湖南:湖南科学技术出版社.179-184
[13]樊正复,马新民[M].北京:机械工业出版社.107-133
[14]赵鸿雁,张二虎.PS版制造过程中表面处理液的检测与控制[J].印刷世界.2005.8:38-41
[15]岳智勇.除油液结垢后对PS版质量的影响和解决办法初探[J].印刷质量与标准化.2002,2
[16]Amor M P,Pall J.The mechanism of electronraining aluminium sheet in nitric/ boric acid electrolyte[J].Corms Sci,1998,40(12):2155.
[17]Thompson G E,Wood.A study of ac electrolytic graininn of aluminium in hydrochloric[J].Corros Sci,1978,18:72.
[18]胡伟熊.PS版耐印力的稳定与提高[J].出版与印刷.1997,1:34-38.
[19]孟军刚.PS版前处理电源及其控制系统[J].中国印刷物资商情.2004.10:30-31
[20]Lin C S,Chann C C,Fu H M.Ac electronraining of aluminum plate in hydrochloric acid[J].M aterals Chem And Phys,2001,68:217-224.
[21]Lin C S,Fu S M.Etch film and pit structure of AA1050 aluminium plates electronrained in nitric and hydrochloric acids[J].Jour of Electrochem Sci,2001,148:240-246.
[22]臻峰.5种牌号的PS版对比测试[J].影像材料.24-27
[23]Bockris M,Reddv A K N.Ion transport in solutions[J].Modern Electrochemistry,1972,1:325.
[24]Terryn H,Vereecken J,Thompson G E.Ac electro-nraining of aluminum plate in hydrochloric acid[J].Trans Inst Met finish.1988.66:116.
[25]Laevers P,Terryn H,Vereechen J,et al.A study of the mechanism of A.C.electrolytic graining of aluminium in hydrochloric and nitric acids[J].Corros Sci,1993,35:231-238.
[26]HG/T 2694—2003.阳图型PS版[S].北京:中华人民共和国国家发展和改革委员会,2004:
[27]胡大勇,周晓辉,周世生.PS版砂目状态对印版耐印力的影响[J].印刷技术.2004,12:46-47
[28]孙长义.PS版砂目形态对印刷的影响[J].印刷技术 2005.12:67-68
[29]吴振峰.PS版砂目质量分析[J].印刷技术 2000.4:51-52
[30]姜海波,李春忠,赵尹,胡彦杰.阳及氧化电压对多孔氧化铝膜生长过程的影响[J].过程工程学报,2007.7(2):409-412
[31]徐源,Thompson G E,Wood G C.多孔型阳极氧化膜孔洞形成过程研究[J].中国腐蚀和防护学报,1989,(9):Ⅰ-10.
[32]Vmblevsky I,Parkoun V,Sokol V.The Study of the Volume Expansion of Aluminum during Porous Oxide Formation at Galvanostatic Regime[J].Appl.Surf.Sci.,2004,222:215-225
[33]闫红丹,刘丽来,张鹏翔,谈松林.阳极氧化铝膜板制备过程的分析和应用[J].材料开发与应用.2007.6:24-27
[34]Masuda H,Fukuda K.Ordered Metal Nanohole Arrays Made by a Two-step Replication of Honeycomb Structures of Anodic Alumina[J].Science,1995,268:1466-1468.
[35]Masuda H,Asoh H,Watanabe M.Square and Triangular Nanohole Array Architectures in Anodic Alumina[J].Adv.Mater.,2001,13:189-192.
[36]Shingubara S,Okino O,Sayama Y.Ordered Two-dimensional Nanowire Array Formation Using Self-organized Nanoholes of Anodically Oxidized Aluminum[J].Jpn.J.Appl.Phys.,1997,36:7791-7795
[37]赫荣晖.阳极氧化铝膜的制备及影响义素的研究[D].大连:大连理工大学,2001:37-40
[38]Keller F,Humter M S,Robinson D L.Structural Features of Oxide Coatings on Aluminium[J].J.Electrochem.Soc.,1953,100:411-419.
[39]闫红丹,刘丽来,张鹏翔,谈松林.制备阳极养化铝膜板过程中电流曲线的应用和分析[J].云南冶金.2007,36(4):46-48
[40]施鲁海.严把制版质量关,提高PS版耐印率[J].印刷世界.2006.1:33-34
[41]王世勤,门红伟.谈谈PS版的耐印率(下)[J].今日印刷.1997.6:62-6
[2]王世勤.中国PS版发展新动向[J].中国印刷物资商情.2007,1:39-40
[3]刑晓坤.国内印刷版材的现状及发展方向[J].信息记录材料.2004,5(3)26-29
[4]谢始达.胶印PS版生产技术现状及其发展前景[J]。广东印刷.2004
[5]王新,李煜,郝云霞.PS版砂目的评价参数[J].今日印刷.1999,4:115-116
[6]梁清荣.影响PS版耐印率因素分析[J].印刷世界.2002,2:6-7
[7]陆亚萍.阳图型PS版耐印率影响因素综述[J].云南印刷.1997,6:3-5
[8]钱进.阳图型PS版耐印率从制版角度浅析[J].广东印刷.1997,3:42-43
[9]钱长根.阳图型PS版的砂目脱落问题[J].印刷杂志.1999,8:35-38
[10]佚名.阳图PS版生产过程中的常规检测[EB/OL],http://www.bisenet.com/article/200612/23824.htm 2006-12-28
[11]汪荣鑫.数理统计[M].西安:西安交通大学出版社.1986:213-220
[12]候振挺.概率论与数理统计[M].湖南:湖南科学技术出版社.179-184
[13]樊正复,马新民[M].北京:机械工业出版社.107-133
[14]赵鸿雁,张二虎.PS版制造过程中表面处理液的检测与控制[J].印刷世界.2005.8:38-41
[15]岳智勇.除油液结垢后对PS版质量的影响和解决办法初探[J].印刷质量与标准化.2002,2
[16]Amor M P,Pall J.The mechanism of electronraining aluminium sheet in nitric/ boric acid electrolyte[J].Corms Sci,1998,40(12):2155.
[17]Thompson G E,Wood.A study of ac electrolytic graininn of aluminium in hydrochloric[J].Corros Sci,1978,18:72.
[18]胡伟熊.PS版耐印力的稳定与提高[J].出版与印刷.1997,1:34-38.
[19]孟军刚.PS版前处理电源及其控制系统[J].中国印刷物资商情.2004.10:30-31
[20]Lin C S,Chann C C,Fu H M.Ac electronraining of aluminum plate in hydrochloric acid[J].M aterals Chem And Phys,2001,68:217-224.
[21]Lin C S,Fu S M.Etch film and pit structure of AA1050 aluminium plates electronrained in nitric and hydrochloric acids[J].Jour of Electrochem Sci,2001,148:240-246.
[22]臻峰.5种牌号的PS版对比测试[J].影像材料.24-27
[23]Bockris M,Reddv A K N.Ion transport in solutions[J].Modern Electrochemistry,1972,1:325.
[24]Terryn H,Vereecken J,Thompson G E.Ac electro-nraining of aluminum plate in hydrochloric acid[J].Trans Inst Met finish.1988.66:116.
[25]Laevers P,Terryn H,Vereechen J,et al.A study of the mechanism of A.C.electrolytic graining of aluminium in hydrochloric and nitric acids[J].Corros Sci,1993,35:231-238.
[26]HG/T 2694—2003.阳图型PS版[S].北京:中华人民共和国国家发展和改革委员会,2004:
[27]胡大勇,周晓辉,周世生.PS版砂目状态对印版耐印力的影响[J].印刷技术.2004,12:46-47
[28]孙长义.PS版砂目形态对印刷的影响[J].印刷技术 2005.12:67-68
[29]吴振峰.PS版砂目质量分析[J].印刷技术 2000.4:51-52
[30]姜海波,李春忠,赵尹,胡彦杰.阳及氧化电压对多孔氧化铝膜生长过程的影响[J].过程工程学报,2007.7(2):409-412
[31]徐源,Thompson G E,Wood G C.多孔型阳极氧化膜孔洞形成过程研究[J].中国腐蚀和防护学报,1989,(9):Ⅰ-10.
[32]Vmblevsky I,Parkoun V,Sokol V.The Study of the Volume Expansion of Aluminum during Porous Oxide Formation at Galvanostatic Regime[J].Appl.Surf.Sci.,2004,222:215-225
[33]闫红丹,刘丽来,张鹏翔,谈松林.阳极氧化铝膜板制备过程的分析和应用[J].材料开发与应用.2007.6:24-27
[34]Masuda H,Fukuda K.Ordered Metal Nanohole Arrays Made by a Two-step Replication of Honeycomb Structures of Anodic Alumina[J].Science,1995,268:1466-1468.
[35]Masuda H,Asoh H,Watanabe M.Square and Triangular Nanohole Array Architectures in Anodic Alumina[J].Adv.Mater.,2001,13:189-192.
[36]Shingubara S,Okino O,Sayama Y.Ordered Two-dimensional Nanowire Array Formation Using Self-organized Nanoholes of Anodically Oxidized Aluminum[J].Jpn.J.Appl.Phys.,1997,36:7791-7795
[37]赫荣晖.阳极氧化铝膜的制备及影响义素的研究[D].大连:大连理工大学,2001:37-40
[38]Keller F,Humter M S,Robinson D L.Structural Features of Oxide Coatings on Aluminium[J].J.Electrochem.Soc.,1953,100:411-419.
[39]闫红丹,刘丽来,张鹏翔,谈松林.制备阳极养化铝膜板过程中电流曲线的应用和分析[J].云南冶金.2007,36(4):46-48
[40]施鲁海.严把制版质量关,提高PS版耐印率[J].印刷世界.2006.1:33-34
[41]王世勤,门红伟.谈谈PS版的耐印率(下)[J].今日印刷.1997.6:62-6