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应用快速原型技术进行单侧颜面局部凹陷填充物的设计、制作
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摘要
目的
     应用计算机辅助设计和快速原型技术,设计并制作出用于矫正单侧颜面凹陷畸形的填充物。
     方法
     对7例颅颌面单侧凹陷畸形患者行螺旋CT扫描,应用Magic RP 9.0图像处理软件对扫描得到二维图像的骨骼边缘轮廓数据进行提取,得到颅面骨边缘轮廓的矢量化线图。将该线图数据进行矢量叠加形成三维重建图像。将健侧骨的点云数据按镜像关系对称变换到患侧,在患侧骨和健侧骨镜像之间即形成填充物的三维模型。对计算机辅助设计的三维模型数据重新分层,将模型数据转化为快速原型机使用的标准STL格式。数据输入快速原型机,制作出填充物实体或参照模型。前者直接手术置入;后者根据其大小、形态,将医用高密度多孔聚乙烯(Medpor)雕刻或拼接成适合凹陷骨组织的形状。
     结果
     应用CT扫描及三维重建获得患者颅颌面骨畸形表面轮廓的数据。由计算机辅助设计,获得患侧所需填充物的三维模型数据。经快速原型机,制作出填充物实体或参照模型。实体和依照模型雕刻的Medpor,形态逼真,置入效果满意。
     结论
     应用计算机辅助设计和快速原型技术能够真实再现畸形颅面骨的形态、大小,可以完成对单侧颜面凹陷畸形填充物的设计和制作。植入的填充物形态逼真,个性化强,RP技术在颅颌面整形美容外科假体的个性化设计、制作方面有良好的应用前景。
Objective:To design and manufacture fillers for the patients with hemifacial local dent to correct the deformity with computer assisted design (CAD) and rapid prototyping (RP) technique.
     Methods:Computer tomography scanning was performed on heads of seven patients with hemifacial local dent, and then the transaxial second-dimensional image data were converted into digitized second-dimensional contour data with CT image processing software of Magic RP 9.0. The three-dimensional images of cranifacial bone contour were achieved when the vector graph (digitized contour data) were superimposeded by the way of vector. On the basis of mirror-image relation, point cloud data of normal side bone were converted into the opposite side, and then a three-dimensional model of filler came into being between the atrophied bone surface and the mirror image of normal side. The three-dimensional model data were stratified again. It is necessary to transform model data format into stereo lithography (STL) which rapid prototyping machine acquiesces. After being converted into STL format, the design data were imported into rapid prototyping machine, and then the substantial filler or reference model of filler for operation was obtained. The material called Medpor was carved according to the size and shape of the reference model, and then the substantial Medpor filler was achieved.
     Results:The data of abnormal position contour of craniofacial bone and three-dimensional model of filler were obtained by using computer tomography scanning, three-dimensional reconstruction and computer assis-ted design, and then the substantial filler or reference model of filler for operation was produced by rapid prototyping machine. The material called Medpor which was implanted into the dent position to complete the operation was carved or pliced according to the size and shape of the reference model.After the swelling of operation part disappeared, original deformities of patients are corrected completely and the operation effects are wonderful.
     Conclusions:The shape and size of abnormal craniofacial bone and filler can truly reappear with application of CAD and RP technique. Because of lifelike shape and individuality, RP technique is a promising technique in the field of customised manufacture of prosthesis in cranio-facial plastic and cosmetic surgery.
引文
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