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YG8硬质合金钎焊工艺及其接头性能的试验研究
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摘要
本文概述了硬质合金的性能特点及其在工业领域中的应用前景,分析了硬质合金焊接过程中存在的主要问题,阐述了有可能应用于硬质合金焊接的各种焊接方法、工艺要素及相关研究现状,其中包括钎焊、扩散焊、钨极惰性气体保护焊、激光焊、电子束焊等,提出了有待进一步研究的相关问题。
     本课题针对YG8型硬质合金与45号钢的钎焊工艺与接头问题开展研究,内容包括燃气(氧-丙烷)火焰钎焊与炉中钎焊工艺试验,钎料、钎剂的选择及焊后热处理工艺的影响等。利用金相显微镜、显微硬度计、万能拉伸试验机、扫描电子显微镜等测试手段,对自制钎焊试样的接头区和国外进口的同类实物产品接头区的微观组织结构、维氏硬度、接头剪切强度、断口形貌特征及接头区的物相成份等进行考察分析,探讨硬质合金钎焊接头中产生宏观缺陷和微观缺陷的原因,同时希望揭示自制产品与国外进口产品质量差异的原因。
     研究结果表明:在合适的工艺条件下,钎焊YG8型硬质合金与45号钢基体可以得到成形良好的焊接接头;钎焊接头区的显微结构中靠硬质合金一侧的界面平整,靠基体金属一侧的界面线出现咬错结合;硬质合金中的元素除C外基本不向钎缝处扩散,钎料中的合金元素也只有少量或微量向两侧母材扩散,焊后主要分布在钎缝中,而且分布比较均匀。热处理对钎焊接头的组织及钎缝硬度影响较小,但可以有效地消除残余应力;接头的剪切强度普遍低于200MPa,可能的原因是残余应力的作用和拉伸剪切时有其它外力存在,没能测出真实的接头强度;接头剪切断裂多发生在硬质合金一侧,断口呈韧-脆混合断裂形貌,且有的试样断口附近有裂纹存在,说明焊接时产生的应力较大;接头中的常见缺陷有氧化物夹渣、η相、裂纹等;国内产品使用性能较差的主要原因之一可能是产品的钎缝结构设计不尽合理,在通常的钎焊生产中容易造成未钎透、夹渣等缺陷,削弱了接头的实际承载能力。此外,国外产品所用的钎料可能是特制的铜基钎料,强度较高。
The characteristics and industrial applications of cemented carbide were summerized in this paper, and the main problems in cemented carbide welding were analyzed, some welding methods that may be used on cemented carbide, its procedure factors as well as its updated research results were reviewed, including brazing,diffusion welding,gas tungsten arc welding, laser welding, electron beam welding and so on, the forwarding problems to be researched were pointed out as well.
     The brazing process and joint of cemented carbide and 45 steel were investigated,including the compare of gas brazing and furnace brazing,the choice of brazing alloy and flux and the influence of heat treatment. To find out the quality difference between domestic and import product, the microstructure of joints was investigated with optical microscopy, Vickers-hardness was measured by Vickers ,mechanical properties were tested by standard tensile tests on small-scale specimens, fractography characteristics were observed and analized,chemical components were analized by scanning electron microscopy (SEM), Meanwhile, the reasons that causing macroscopical and microcosmic defects, and the prevention measures in the braze welding process of cemented carbide were discussed.
     The results show that good surface welded joints can be got under proper matching of welding parameters.The interface between brazing seam and cemented carbide is smoother than the other side in the microstructure of joints.Elements of cemented carbide barely diffuse into brazing seam except C during the brazing process.The brazing alloys diffuse little into the base metal and mainly distribute in the seam.Heat treatment has a little influence on the microstructure and hardness of the joints,but can release the residual stress effectively.The shearing stength of the joints are lower than 200 MPa,it could be the effect of residual stress and any other force during the experiment. Tensile fracture of joints usually occurs near the cemented carbide.The morphology of fracture is ductile and brittle mode.Some cracks occur in the fracture which showed high residual stress in the welding. The common welded defects in the joints are oxide slag,ηphase, cracks, etc.The main cause of the poor performance of domestic product could be the unreasonable design of the brazing seam,which easily result in some welded defects such as incomplete fusion and oxide slag during the manufacture and reduce the practical carrying capacity of the joints.Moreover,the brazing alloy used in the import product could be some kind of tailor-made high strength Cu-based brazing fillier metal.
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