基于ARM的智能继电器测试系统的设计与研究
摘要
继电器在国民经济各领域内,特别是在工业控制中占有重要的地位,其可靠性直接影响到这些领域的发展,能否准确及时地工作是判断其可靠性的重要指标,触点的断开和闭合以及接触状态的好坏可以通过分析触头两端的电压来获得,这也是大多数继电器可靠性试验装置的重要测试项目。本文设计了基于ARM的智能继电器测试系统。
首先,文章全面深入地对电磁继电器的工作原理和应用范围进行了分析,重点对继电器的主要参数:吸合/释放电压、吸合/释放时间、触点电阻和线圈电阻进行了测试原理的剖析。设计了一种基于ARMCortex为内核的智能继电器测试系统。对于不同的测试参数,该系统可以通过集成切换网络进行模块切换。针对不同的参数测试,该系统分别设置了各自的测试流程,并结合软硬件实现各参数的测试过程。
在软件平台上,本系统选择了IAR软件平台和LabVIEW程序开发环境,IAR集成平台C-SPY方式的J-LINK仿真器可以实现JTAG方式的无缝链接,同时可以支持ARM模式下的编译。而LabVIEW的程序开发环境用于上位机PC控制界面的设计。通过在LabVIEW的界面,可以对测试参数的上下限数值进行控制,同时测试完毕的参数可以返回PC在界面上显示。
最后,在完成了软硬件设计的基础上,对系统进行了实验和测试,实际测试结果和预计结果基本一致,能够对继电器的参数进行可准确的测试。本系统是对继电器多参数集总式测试的一种可行的方法,可以大幅度地节约成本,具有一定的经济价值和市场前景。
Relay plays an important role in various fields of national economy, especially in industry control board. For a relay, whether it can work well and truly is an important guide line to its reliability. The contacts act right or not can be decided by analyzing the contact voltage drop of relay, which is a key test item in most relay reliability examination equipment. With the development of science and technology, various examination methods take place. In this article, a new test smart system based on ARM is introduced.
At the beginning of this paper, the working principle and application of electromagnetic relay is analyzed in depth. The main parameters of the relay are studied by test principle, as such pick-up / release voltage and time, shock resistance, coil resistance. A novel smart relay testing system based on ARM Cortex kernel is designed.
On software platform, the system selected the 1AR software platform and LabVIEW program development environment, IAR integration platform C-SPY mode of J-LINK emulator can achieve a seamless link and support the ARM mode to compile. The LabVIEW program development environment is used to design the host computer PC control interface. The LabVIEW interface can control upper and lower limits values of test parameters, and display the results of test parameters.
Finally, this proposed system is tested based on software and hardware design. The results show that actual test results and expected results are basically consistent, and the system has accurately test for relay parameters. The platform is a new viable solution for multi-parameter set of relays, and it can be significant cost savings with high economic value and market prospects.
首先,文章全面深入地对电磁继电器的工作原理和应用范围进行了分析,重点对继电器的主要参数:吸合/释放电压、吸合/释放时间、触点电阻和线圈电阻进行了测试原理的剖析。设计了一种基于ARMCortex为内核的智能继电器测试系统。对于不同的测试参数,该系统可以通过集成切换网络进行模块切换。针对不同的参数测试,该系统分别设置了各自的测试流程,并结合软硬件实现各参数的测试过程。
在软件平台上,本系统选择了IAR软件平台和LabVIEW程序开发环境,IAR集成平台C-SPY方式的J-LINK仿真器可以实现JTAG方式的无缝链接,同时可以支持ARM模式下的编译。而LabVIEW的程序开发环境用于上位机PC控制界面的设计。通过在LabVIEW的界面,可以对测试参数的上下限数值进行控制,同时测试完毕的参数可以返回PC在界面上显示。
最后,在完成了软硬件设计的基础上,对系统进行了实验和测试,实际测试结果和预计结果基本一致,能够对继电器的参数进行可准确的测试。本系统是对继电器多参数集总式测试的一种可行的方法,可以大幅度地节约成本,具有一定的经济价值和市场前景。
Relay plays an important role in various fields of national economy, especially in industry control board. For a relay, whether it can work well and truly is an important guide line to its reliability. The contacts act right or not can be decided by analyzing the contact voltage drop of relay, which is a key test item in most relay reliability examination equipment. With the development of science and technology, various examination methods take place. In this article, a new test smart system based on ARM is introduced.
At the beginning of this paper, the working principle and application of electromagnetic relay is analyzed in depth. The main parameters of the relay are studied by test principle, as such pick-up / release voltage and time, shock resistance, coil resistance. A novel smart relay testing system based on ARM Cortex kernel is designed.
On software platform, the system selected the 1AR software platform and LabVIEW program development environment, IAR integration platform C-SPY mode of J-LINK emulator can achieve a seamless link and support the ARM mode to compile. The LabVIEW program development environment is used to design the host computer PC control interface. The LabVIEW interface can control upper and lower limits values of test parameters, and display the results of test parameters.
Finally, this proposed system is tested based on software and hardware design. The results show that actual test results and expected results are basically consistent, and the system has accurately test for relay parameters. The platform is a new viable solution for multi-parameter set of relays, and it can be significant cost savings with high economic value and market prospects.
引文
[1]钱金川,张虎任,朱守敏.固态继电器测试仪设计.机床电器,2008,13(2):81-83
[2]高志刚,林育超.固态继电器的电磁兼容测试.电力电子,2007,5(5):323-327
[3]侯勤宏.信号继电器智能综合测试系统的研究.计量工作,2006,10(3):43-49
[4]Tadashi Yamaguchi,Yoshihiro Kawase,Hirokazu Shiomoto,Katsuhiro Hirata.3-D Finite-Element Analysis of Dynamic Characteristics of Twin-Type Electromagnetic Relay,IEEE Conference,2007,4(5):2006-2013
[5]钱金川,朱守敏.单片机技术在时间继电器测试中的应用.电气应用,2006,8(5):755-760
[6]GuoFu Zhai,WeiWei Fan,HaiLong Wang.Research on Dynamic Characteristics of The Electromagnetic Relay.ICMA 2007 International Conference.4(9):526-533
[7]Yongqing Zhu and Jianguo Lu.Study on An Intelligent Design System of Relay.Information and Automation,ICIA 2008,12(2):63-68
[8]Habib,M.Marin,M.A.A comparative analysis of digital relaying algorithms for thedifferential protection of three phase transformers.Power Systems,IEEE Transactions,1988,7(4):112-123
[9]A.Gyore,S.Semperger,V.Tihanyi,I.Vajda,M.R.Gonal,K.P.Muthe,S.C.Kashyap,and D.K.Pandya.Experimental Analysis of Different Type HTS Rings in Fault Current Limiter.Power Systems,IEEE Transactions,June 2007,4(9):62-68
[10]何宇.微机继电保护测试仪软件平台研究与实现.华中科技大学,2006
[11]刘希宽.断路器接触点阻分析与总结.一重技术.2006,7(10):351-358
[12]钱金川.固态继电器测试仪设计.制造-测试.2008,6(2):675-681
[13]何惠英.虚拟仪器技术在继电器测试系统中的应用.河北工业大学,2007
[14]王杰,张涛.一种铁路安全继电器高精度测试系统的实现.郑州大学学报.2006,10(7):82-85
[15]Atsuto Kobayashi,Satosbi Takano,Takayoshi Kubo.Measuring equipment and measurements of adhesive force between goldelectrical contacts,IEEE Transactions,1998,5(9):65-68
[16]William J.Fontana.Electromagnetic Relay Reliability Predictions by Designed Life Experiments and Weibull Analysis.IEEE Transactions,Apr.2007,11(10):561-566
[17]王海龙,樊薇薇,翟国富,王其亚,肖唐杰.航天电磁继电器机械虚拟样机系统的开发.机电元件,2008,2(9):795-801
[18]李金超,张流强,李跃文,刘青锋,张静.一种双稳态微机械电磁继电器的闭合碰撞特性分析与测试.低压电器,2008,10(5):722-729
[19]郑天丕,方珍.电磁继电器检测中的误区浅析.试验与检测,2003,4(3):65-69
[20]赵炳.继电保护测试仪及其功率放大器的研究与实现.华中科技大学,2006
[21]车新生,高金龙.继电器触点电阻的动态测试.质量工程,2006,13(2):81-83
[22]宋文荣,陈开龙.继电器簧片气隙、超行程和压力的在线同步测试.诊断与检测,2005,5(5):323-327
[23]张红斌,李广丽,杨云.JHX23F系列继电器测试系统的软件设计.2008,4(8):82-89
[24]蒋先刚.继电器测试系统的设计.微计算机信息,2004,10(7):228-234
[25]Andreas Wilde,Peter Schneider,Wellinton Presoto.Modeling Electro Mechanical Actuators.IEEE,Oct.2006,12(8):185-189
[26]Kui Li,Fang Yao,Jianguo Lu,Zhigang Li.Test and analysis of reliability for electromagnetic relay.IEEE Holm Conference,2000,10(4):350-355
[27]黄凯.电磁式继电器电寿命试验系统的研究.河北工业大学学报,2008,10(8):152-159
[28]张红斌.定时器技术在继电器测试系统中的应用.工业控制计算机,2004,7(10):341-348
[29]朱永庆,陆俭国.继电器触簧材料的应力松弛特性.低压电器,2008,8(12):885-892
[30]张红斌,杨云,李广丽.直流电磁继电器测试系统的设计.微计算机信息.2006年第22卷
[31]WANG Shujuan,REN Wanbin,FAN Weiwei.Simulation of Spring System's Operation Process for Electromagnetic Relay.IEEE Trans.Broadcast.,2003,49(3):258-268
[32]曹斌.ARM微控制器在嵌入式综合数字继电器中的应用.低压电器,2005,13(2):81-83
[33]Adel RAZEK.Anysis of electromagnetic systems accounting for coupledmagentic andelecric circuit behaviour.IEEE.,2005,5(2):1031-1036
[34].Franco Castelli.Basic components of digital instrumentation for industry byelectromagnetic micro relays.IEEE.,Oct 1995,10(8):583-590
[35]杜春雷.ARM体系机构与编程.北京:清华大学出版社.2003
[36]Adel RAZEK.Anysis of electromagnetic systems accounting for coupledmagentic andelecric circuit behaviour.IEEE.,2005,20(3):858-866
[37]王百成.用数字拨盘开关对静态继电器测试点的选择.一重技术,2005,14(3):347-352
[38]孙玉胜,马平,邹玉炜.CPLD在多芯电缆测试仪中的应用.科技创新导报2008,5(15):1053-1062
[39]A.Khraiwish,M.Shakarchi.Protective Relays Performance in a Harmonic Environment.IEEE.,Sept.2006,18(8):83-90
[40]Yong-Qing Zhu,Qing-Long Meng,Jian-Guo Lu.Study on the Integrated CAD Expert System for Electromagnetic Relay.IEEE.,Aug.2007,25(4):783-789
[41]Bendong Liu and DeSheng Li.Design and Fabrication of a Micro Electromagnetic Relay.IEEE.,June 2006,7(3):224-228
[42]蔡光斌,胡昌华,蔡艳宁,周涛.基于定性推理的开关继电器电路故障诊断.系统仿真学报,2006,13(8):1304-1312
[2]高志刚,林育超.固态继电器的电磁兼容测试.电力电子,2007,5(5):323-327
[3]侯勤宏.信号继电器智能综合测试系统的研究.计量工作,2006,10(3):43-49
[4]Tadashi Yamaguchi,Yoshihiro Kawase,Hirokazu Shiomoto,Katsuhiro Hirata.3-D Finite-Element Analysis of Dynamic Characteristics of Twin-Type Electromagnetic Relay,IEEE Conference,2007,4(5):2006-2013
[5]钱金川,朱守敏.单片机技术在时间继电器测试中的应用.电气应用,2006,8(5):755-760
[6]GuoFu Zhai,WeiWei Fan,HaiLong Wang.Research on Dynamic Characteristics of The Electromagnetic Relay.ICMA 2007 International Conference.4(9):526-533
[7]Yongqing Zhu and Jianguo Lu.Study on An Intelligent Design System of Relay.Information and Automation,ICIA 2008,12(2):63-68
[8]Habib,M.Marin,M.A.A comparative analysis of digital relaying algorithms for thedifferential protection of three phase transformers.Power Systems,IEEE Transactions,1988,7(4):112-123
[9]A.Gyore,S.Semperger,V.Tihanyi,I.Vajda,M.R.Gonal,K.P.Muthe,S.C.Kashyap,and D.K.Pandya.Experimental Analysis of Different Type HTS Rings in Fault Current Limiter.Power Systems,IEEE Transactions,June 2007,4(9):62-68
[10]何宇.微机继电保护测试仪软件平台研究与实现.华中科技大学,2006
[11]刘希宽.断路器接触点阻分析与总结.一重技术.2006,7(10):351-358
[12]钱金川.固态继电器测试仪设计.制造-测试.2008,6(2):675-681
[13]何惠英.虚拟仪器技术在继电器测试系统中的应用.河北工业大学,2007
[14]王杰,张涛.一种铁路安全继电器高精度测试系统的实现.郑州大学学报.2006,10(7):82-85
[15]Atsuto Kobayashi,Satosbi Takano,Takayoshi Kubo.Measuring equipment and measurements of adhesive force between goldelectrical contacts,IEEE Transactions,1998,5(9):65-68
[16]William J.Fontana.Electromagnetic Relay Reliability Predictions by Designed Life Experiments and Weibull Analysis.IEEE Transactions,Apr.2007,11(10):561-566
[17]王海龙,樊薇薇,翟国富,王其亚,肖唐杰.航天电磁继电器机械虚拟样机系统的开发.机电元件,2008,2(9):795-801
[18]李金超,张流强,李跃文,刘青锋,张静.一种双稳态微机械电磁继电器的闭合碰撞特性分析与测试.低压电器,2008,10(5):722-729
[19]郑天丕,方珍.电磁继电器检测中的误区浅析.试验与检测,2003,4(3):65-69
[20]赵炳.继电保护测试仪及其功率放大器的研究与实现.华中科技大学,2006
[21]车新生,高金龙.继电器触点电阻的动态测试.质量工程,2006,13(2):81-83
[22]宋文荣,陈开龙.继电器簧片气隙、超行程和压力的在线同步测试.诊断与检测,2005,5(5):323-327
[23]张红斌,李广丽,杨云.JHX23F系列继电器测试系统的软件设计.2008,4(8):82-89
[24]蒋先刚.继电器测试系统的设计.微计算机信息,2004,10(7):228-234
[25]Andreas Wilde,Peter Schneider,Wellinton Presoto.Modeling Electro Mechanical Actuators.IEEE,Oct.2006,12(8):185-189
[26]Kui Li,Fang Yao,Jianguo Lu,Zhigang Li.Test and analysis of reliability for electromagnetic relay.IEEE Holm Conference,2000,10(4):350-355
[27]黄凯.电磁式继电器电寿命试验系统的研究.河北工业大学学报,2008,10(8):152-159
[28]张红斌.定时器技术在继电器测试系统中的应用.工业控制计算机,2004,7(10):341-348
[29]朱永庆,陆俭国.继电器触簧材料的应力松弛特性.低压电器,2008,8(12):885-892
[30]张红斌,杨云,李广丽.直流电磁继电器测试系统的设计.微计算机信息.2006年第22卷
[31]WANG Shujuan,REN Wanbin,FAN Weiwei.Simulation of Spring System's Operation Process for Electromagnetic Relay.IEEE Trans.Broadcast.,2003,49(3):258-268
[32]曹斌.ARM微控制器在嵌入式综合数字继电器中的应用.低压电器,2005,13(2):81-83
[33]Adel RAZEK.Anysis of electromagnetic systems accounting for coupledmagentic andelecric circuit behaviour.IEEE.,2005,5(2):1031-1036
[34].Franco Castelli.Basic components of digital instrumentation for industry byelectromagnetic micro relays.IEEE.,Oct 1995,10(8):583-590
[35]杜春雷.ARM体系机构与编程.北京:清华大学出版社.2003
[36]Adel RAZEK.Anysis of electromagnetic systems accounting for coupledmagentic andelecric circuit behaviour.IEEE.,2005,20(3):858-866
[37]王百成.用数字拨盘开关对静态继电器测试点的选择.一重技术,2005,14(3):347-352
[38]孙玉胜,马平,邹玉炜.CPLD在多芯电缆测试仪中的应用.科技创新导报2008,5(15):1053-1062
[39]A.Khraiwish,M.Shakarchi.Protective Relays Performance in a Harmonic Environment.IEEE.,Sept.2006,18(8):83-90
[40]Yong-Qing Zhu,Qing-Long Meng,Jian-Guo Lu.Study on the Integrated CAD Expert System for Electromagnetic Relay.IEEE.,Aug.2007,25(4):783-789
[41]Bendong Liu and DeSheng Li.Design and Fabrication of a Micro Electromagnetic Relay.IEEE.,June 2006,7(3):224-228
[42]蔡光斌,胡昌华,蔡艳宁,周涛.基于定性推理的开关继电器电路故障诊断.系统仿真学报,2006,13(8):1304-1312
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