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先进电子制造生产线机器视觉检测方法与技术研究
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摘要
先进电子制造是一项基础性和战略性产业,对于电子信息产业的发展至关重要。作为工业自动化与智能化的核心技术领域,先进电子制造生产线的自动视觉检测与识别是一个不断发展的新的研究领域和研究热点,具有较好的理论意义和较大的应用前景。作为一个新兴的技术领域,机器视觉检测与识别在国际上处于初级发展阶段,在我国也处于起步阶段。研究先进电子制造生产线的机器视觉检测理论方法和先进技术,对于提高我国的电子制造业自动化、智能化水平至关重要。
     论文首先介绍了电子制造中的主要相关工艺和电子产品,结合国内外的机器视觉检测研究现状,从中提炼出拟待解决的关键性科学技术问题。随后,介绍了先进电子制造机器视觉检测中的关键硬件系统和软件系统。
     针对先进电子制造中的机器视觉检测难题,本论文结合国家自然科学基金重点项目——“高速精密制造生产线的视觉检测与智能优化控制技术研究”,重点开展了先进电子制造业中的视觉检测理论方法和关键技术的研究,主要包括以下几个方面的工作。
     1、研究了一种用于电子元件视觉检测的改进小波变换图像去噪方法,在简要介绍常规图像去噪方法的基础上,本文提出了一种基于四树复小波包变换的混合统计模型图像噪声抑制新方法,把含噪图像分解成低频逼近子图和若干高频方向子图,只需对高频方向子图进行噪声抑制。利用复系数层间相关性的强弱把高频方向子图分为主要类和次要类,分别采用相应的统计模型处理方法,取得了更佳的效果。
     2、研究了基于机器视觉的PCB质量智能检测算法,并提出了一种基于神经网络的PCB质量智能检测算法和一种基于并行混沌优化算法的PCB元件检测算法。在PCB质量检测中,根据焊点正常和故障的不同的图像特征,选取合适的特征参数作为神经网络的输入量,以此建立神经网络分类器,可以检测PCB焊点的质量。PCB元件检测算法中,首先选取合适的模板,以此模板与搜索子图的匹配度来识别元件类型,采用并行混沌优化算法来搜索最佳的匹配度,以此识别元件。
     3、提出了一种先进电子制造生产线贴片机的智能视觉定位方法,首先采用小波变换来提取电子元件图像特征,再采用RBF神经网络模式匹配算法,以此实现贴片机的视觉准确定位。
     4、提出了一种基于多结构元多尺度形态学的电子元件边缘检测方法。首先,采用一种形态边缘检测算子,利用该检测算子进行电子元件图像边缘提取,然后再利用多结构元多尺度的形态结构元素进行边缘信息的调整。此外,还研究了芯片外观参数的检测方法,利用哈夫变换方法从提取出的边缘像素信息计算得到芯片的具体外观参数,并以实验来说明了该算法的效果。
     5、针对电子材料(磁环)的质量检测,提出了一种基于灰度直方图和支持向量机的磁环质量智能检测方法,用低维的灰度信息来描述磁环的特征,将图像从背景分离之后,进行灰度直方图处理来提取灰度特征。接着采用主分量分析法,将灰度统计信息由高维向量降低到低维向量。随后,以低维向量为输入,用支持向量机进行分类,以此实现磁环质量的智能检测。
     论文最后总结了全文的主要创新性研究成果,对下一步研究工作进行了展望。
Advanced electronic manufacturing is a fundamental and strategic industry for national economy development. As a core technology in industrial automation and intelligent, advanced electronics manufacturing vision automatic detection and recognition is a sunrise industry with broad prospects, and it carries a huge market potential filled with unlimited business opportunities. As an emerging area of technology, machine vision detection and recognition in the international arena is still in the initial stages of development, and it is still in the land reclamation seeding in our country. Study of advanced machine vision detection theory and methods and advanced technology is very essential for improving China's electronics manufacturing automation and intelligence level.
     This dissertation first introduces the related processes and products in electronics manufacturing, considers domestic and international Machine Vision Detection of the status quo to extract the scientific and technical issues to be solved. Subsequently, this dissertation introduces the key hardware and software systems of advanced electronics manufacturing.
     Focused on the visual inspection problems in advanced electronic manufacturing and combined with the National Natural Science Foundation of China-"High-speed precision manufacturing production line optimization of visual inspection and intelligent control technology research", this dissertation has studied advanced electronic manufacturing method of visual detection theory and key technology research, and it mainly including the following aspects of the work.
     (1) A image denoising method is proposed for visual inspection of the advanced electronics manufacturing. After a brief introduction of conventional image denoising method, this part presents a four tree complex wavelet packet transform approach based on a mixed statistical model of image noise suppression new method. In the proposed method, the noisy image is decomposed into a low-frequency approximation sub-images and a number of high-frequency direction of sub-graph, only the direction of sub-maps of high-frequency noise suppression. The use of complex correlation coefficient between layers the direction of the strength of the high-frequency sub-images are divided into major categories and secondary categories, respectively, and the corresponding statistical model approach has achieved better results.
     (2) In order to study the quality PCB machine vision-based intelligent detection algorithms, this part presents a neural network based intelligence PCB quality detection algorithm, and a parallel chaos optimization algorithm based PCB component detection algorithm. In the PCB quality control, this method selects the appropriate characteristic parameters as neural network input according to the normal and failure of solder joints of different image features, thus the establishment of neural network classifiers can detect PCB solder joint quality. In the PCB component detection algorithm, it first selects the appropriate template, as templates and search sub-graph matching to identify the component type of parallel chaotic optimization algorithm to search the best matching so as to identify the component.
     (3) An intelligent mounter visual positioning method is presented for the advanced electronic manufacturing line. In this method, first wavelet transform is used to extract the image characteristics of electronic components, and then RBF neural network pattern matching algorithm is used to achieve accurate positioning placement machine vision.
     (4) A chip-pin edge detection method is proposed based on multi-structuring elements and multi-scale morphological. First, the part presents a morphological edge detection operator, using the detection operator for image edge extraction, and then re-uses of multi-structuring elements morphological structure of multi-scale edge information elements adjustments. In addition, study of a chip based on Hough transform to extract the appearance parameter method, using Hough transform has been extracted from the edge pixel information to seek the specific appearance of the chip parameters.
     (5) For electronic materials (magnetic ring) quality testing, a magnetic ring quality intelligent detection method is proposed based on gray-scale histogram and support vector machine. This part uses low-dimensional gray scale information to describe the characteristics of magnetic ring, and the image after separation from the background to carry out processing to extract the gray histogram feature. Then it uses principal component analysis, statistical information will be gray by the high-dimensional vector reduced to low-dimensional vector. Subsequently, a low-dimensional vector as input, using support vector machines for classification in order to achieve the quality of intelligence testing magnetic ring.
     At last, a major innovative research result of this research work is concluded and it carried out on the next prospect.
引文
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