地毯簇绒装备横动提花机构研究与设计
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摘要
实现地毯簇绒装备的横动提花,极大丰富了地毯的花形,对于地毯簇绒技术的发展有着重要的意义和广阔的应用前景。
地毯簇绒装备的横动提花是通过推动针排的横向移动实现的,而针排的横向移动,可以用凸轮机构的传动实现。本文研究了机械凸轮横动和电子凸轮横动两种横动提花的方法,讨论了机械凸轮横动提花系统传动机构的设计和等径凸轮轮廓曲线自动生成软件的设计,以及以PMAC运动控制器为控制核心、工业控制机为系统支撑、富士伺服电机为驱动的电子凸轮横动提花系统的设计。
(1)通过对地毯簇绒装备横动提花原理的分析,对地毯簇绒装备横动提花两种方法进行了总体设计。
(2)机械凸轮横动提花系统采用链轮机构-减速器-等径凸轮-针排的传动机构。根据花形对横动的要求分析,用数学解析法建立了等径凸轮的数学模型,设计了等径凸轮轮廓曲线自动生成软件,该软件具有通过输入模拟花形,自动生成等径凸轮轮廓曲线的功能。
(3)根据电子凸轮实现横动提花的原理和横动提花的控制要求,完成了电子凸轮横动提花系统中伺服电机、滚珠丝杠副和运动控制器的选型计算,分析了电子凸轮横动提花系统的硬件组成,并设计了系统的控制软件,对PMAC运动控制器和电子凸轮横动提花系统的调试方法进行了说明。通过系统调试测得的数据,证明了本系统的稳定性和可行性。
The realization of the pattern transverse of carpet tufting machine will enrich carpet patterns, and these technologies have a very important meaning of carpet tufting technology's development in the long run and will have an excellent prospect.
Pattern laterally of carpet tufting machine was realized by driven needle bar shifting means. Moreover, the shifting of needle bar could realize by cam driven mechanisms. In this dissertation, the mechanical cam transverse method and the electronic cam transverse method were researched. And have a discussion on the design of the transmission structure of mechanical cam pattern transverse system as well as the design of equal diameter cam outline curve automatic created software. Furthermore, finished the design of the electronic pattern controlling system, which is as PMAC motion controller as the control core, supported by industrial computer, and based on Fuji servo motor as the driver.
(1) Through the research of the pattern transverse theory of the carpet tufting machine, design the general scheme of the two type pattern transverse methods.
(2) The transmission mechanisms of the mechanical cam pattern transverse system adopt chain wheel to reducer to equal diameter cam to needle bar means. Then basis the analysis of shifting request of carpet patterns, use mathematic method set up the mathematic model of equal diameter cam. Design the equal diameter cam outline curve automatic created software basis this mathematic model. This software possess the function of automatic create equal diameter cam outline curve basis the input patterns.
(3) Finish the selection calculation of servo motor, ball bearing screw and motion controller of electronic pattern transverse system basis on the research the theory of use electronic cam realize pattern laterally and the control request. Meanwhile, have an analysis of the hardware components of the electronic cam pattern transverse system and design the controlling software of the system. Illustrated the debugging method of PMAC motion controller and electronic cam pattern transverse system. Get the debugging and testing data of the system, and this data proves the stability and feasibility of the system.
地毯簇绒装备的横动提花是通过推动针排的横向移动实现的,而针排的横向移动,可以用凸轮机构的传动实现。本文研究了机械凸轮横动和电子凸轮横动两种横动提花的方法,讨论了机械凸轮横动提花系统传动机构的设计和等径凸轮轮廓曲线自动生成软件的设计,以及以PMAC运动控制器为控制核心、工业控制机为系统支撑、富士伺服电机为驱动的电子凸轮横动提花系统的设计。
(1)通过对地毯簇绒装备横动提花原理的分析,对地毯簇绒装备横动提花两种方法进行了总体设计。
(2)机械凸轮横动提花系统采用链轮机构-减速器-等径凸轮-针排的传动机构。根据花形对横动的要求分析,用数学解析法建立了等径凸轮的数学模型,设计了等径凸轮轮廓曲线自动生成软件,该软件具有通过输入模拟花形,自动生成等径凸轮轮廓曲线的功能。
(3)根据电子凸轮实现横动提花的原理和横动提花的控制要求,完成了电子凸轮横动提花系统中伺服电机、滚珠丝杠副和运动控制器的选型计算,分析了电子凸轮横动提花系统的硬件组成,并设计了系统的控制软件,对PMAC运动控制器和电子凸轮横动提花系统的调试方法进行了说明。通过系统调试测得的数据,证明了本系统的稳定性和可行性。
The realization of the pattern transverse of carpet tufting machine will enrich carpet patterns, and these technologies have a very important meaning of carpet tufting technology's development in the long run and will have an excellent prospect.
Pattern laterally of carpet tufting machine was realized by driven needle bar shifting means. Moreover, the shifting of needle bar could realize by cam driven mechanisms. In this dissertation, the mechanical cam transverse method and the electronic cam transverse method were researched. And have a discussion on the design of the transmission structure of mechanical cam pattern transverse system as well as the design of equal diameter cam outline curve automatic created software. Furthermore, finished the design of the electronic pattern controlling system, which is as PMAC motion controller as the control core, supported by industrial computer, and based on Fuji servo motor as the driver.
(1) Through the research of the pattern transverse theory of the carpet tufting machine, design the general scheme of the two type pattern transverse methods.
(2) The transmission mechanisms of the mechanical cam pattern transverse system adopt chain wheel to reducer to equal diameter cam to needle bar means. Then basis the analysis of shifting request of carpet patterns, use mathematic method set up the mathematic model of equal diameter cam. Design the equal diameter cam outline curve automatic created software basis this mathematic model. This software possess the function of automatic create equal diameter cam outline curve basis the input patterns.
(3) Finish the selection calculation of servo motor, ball bearing screw and motion controller of electronic pattern transverse system basis on the research the theory of use electronic cam realize pattern laterally and the control request. Meanwhile, have an analysis of the hardware components of the electronic cam pattern transverse system and design the controlling software of the system. Illustrated the debugging method of PMAC motion controller and electronic cam pattern transverse system. Get the debugging and testing data of the system, and this data proves the stability and feasibility of the system.
引文
[1]刘玉莉,钱以宏.国内地毯业的现状及PTT地毯产品前景分析.合成纤维,2002,(3):14-17
[2]William M.Christman,Hixson,Wilton Hall,Ringgold.System And Method For Forming Tufted Patterns.US Patent Application Publication.Pub.No.US 2007/0272137 Al.Nov.29,2007
[3]CMC.宽幅地毯簇绒技术.新西兰羊毛局特许授权.1999.2
[4]Gary L.Ingram,Ooletwah,Tenn.TUFTING MACHINE NEEDLE BAR SHIFTING APPARATUS.US Pat No.4465001.1984,8,14
[5]郭俊华,蒋高明.经编机梳栉横移机构的发展.针织工业,2006,(11):1-4
[6]伍宗富.基于DSP的电子横移控制系统设计.机电产品开发与创新,2007,20(3):137-141
[7]刘欢胜.簇绒地毯技术的发展现状.北京纺织,2002,23(3):7-10
[8]郭火平.平割高低圈绒簇绒机控制系统的研究与开发.[学位论文].重庆:重庆大学,2006,4
[9]殷凌云.地毯簇绒机提花横动的伺服控制.[学位论文].上海:东华大学,2007,3
[10]于喜东.簇绒织机电子提花控制系统的研究.[学位论文].吉林:吉林大学,2006,5
[11]薛士鑫.机制地毯.北京:化学工业出版社,2003
[12]董伟良.凸轮的变异研究和电子凸轮的发展.上海应用技术学院学报,2004,4(3):191-194
[13]D.T.沃德.簇绒生产入门.北京:纺织工业出版社,1980
[14]张少平,丁彩红,孙以泽.基于Matlab的地毯簇绒机横动等径凸轮设计.东华大学学报,2008
[15]华大年.机构分析与设计.北京:纺织工业出版社,1985
[16]丁彩红,谢奇峰.地毯簇绒机横动等径凸轮的计算机辅助设计.机械设计与研究,2007,23(5):26-28
[17]袁天容.简论CAD软件在齿轮三维参数化设计的应用.中西部科技,2004,(10):10-11
[18]http://hi.baidu.com/alucard_wu/blog/item/a99a6810161fd1fdc3ce7944.html
[19]李瑞琴,邹慧君.可控机构的分类及应用.机械设计与研究,2002,18(4):27-29
[20]魏胜,王明友.三菱数控系统中交流伺服电机的选择.深圳职业技术学院学报,2007,6(1):11-13
[21]赵宏伟.如何正确选择伺服电机的容量.机械工人(冷加工),2003,(8):20-21
[22]刘朝晖,郑玉墙.一种用于电机控制的DSP芯片——TMS320C420.电子技术应用,1998,(3):65-67
[23]栾劲松.基于PMAC的经编机电子横移系统研究与开发.[学位论文].武汉:华中科技大学,2002,1
[24]宓方伟,陈功福.PMAC多轴运动控制器应用研究.机床与液压,2004,(12):129-131
[25]富大伟,吴玉厚,赖国庭.PMAC位置捕捉功能的应用.机械与电子,2001,(5):5-7
[26]张剑,殷苏民.基于运动控制卡的开放式数控系统研制.机床与液压,2003,(3):170-173
[27]马磊.基于的龙门钻床数控系统界面的研究与开发.[学位论文].苏州:苏州理工大学,2007,5
[28]董平,潘建锋.基于多轴运动控制器的数控系统的二次开发.浙江水利水电专科学校学报,2005,17(3):52-55
[29]陈彦仓.实用软件工程.青岛:青岛出版社,2000,89-120
[30]李东,孙德保.动态数据交换(DDE)及其应用实例.电脑,1995,(4):24-25
[31]Soft Servo Systems Inc.Reference Manual for Servo Works Parameters.Soft Servo Systems Inc,2002
[32]张树兵,戴红,陈哲.Visual Basic 6.0入门与提高.北京:清华大学出版社,1999,6:297-305
[33]刘毅.基于PMAC的微小型机床数控系统的研究.[学位论文].哈尔滨:哈尔滨工业大学,2006,6
[34]孙玉敏.基于PMAC的运动控制系统的研究.[学位论文].北京:北方工业大学,2007,6
[35]陈世鸿.软件工程原理与应用.武汉:武汉大学出版社,2000,12:20-36
[36]唐学忠.Visual Basic程序设计教程.北京:中国电力出版社,2002,2
[37]杨上陆.电子横移硬件系统的设计与调试.[学位论文].武汉:华中科技大学, 2004,6
[38]潘新民,王燕芳.微型计算机控制技术.北京:电子工业出版社,2003:277-299
[39]杨上陆,董湘怀,张虎,陆安胜,栾劲松.基于PMAC和松下伺服电机的电子横移控制系统研究.机床与液压,2004,(11):73-76
[40]杨更更,叶佩青,杨开明,游华云.基于PMAC的数控系统PID参数自适应调节.机械工程师,2002,(4):13-15
[41]刘山,赵辉.Delphi系统开发实例精粹.北京:人民邮电出版社,2005,8
[42]United States Patent.Electronic cam assembly,May 10,2005
[43]Wilson,Sadler,Michels.Kinematics and Dynamics of Machinery.New York,1983
[44]Miller-RW.Manipulating fiber structure to stabilize geometry in fibers and yarns.Textile-Research-Journal,2002,72(7):601-612
[45]Shoichiro Nakamura[美]著,梁恒等译著.科学计算引论.北京:电子工业出版社,2002,4
[46]王彤.机电领域中伺服电机的选择原则.应用科技,2001,28(1):6-8
[47]刘波.基于PC机总线运动控制卡的设计.工业控制计算机,2004
[48]VANDERJEUGT BRAM,THEOBALD MATTHEW,GRAHAM JAMES.Jacquard machine.USD03C3/36,US2006249219,2006,11
[49]Method of controlling an electronic cam type rotary cutter and method of producing an electronic cam curve.US Patent,2004,8
[50]杨祖孝.数控机床进给滚珠丝杠的选择与计算.机床与液压,1999(3):50-53
[51]王淑坤.滚珠丝杠进给系统定位进度分析.[学位论文].大连:大连理工大学,2006,12
[52]Randel P.Smith,Chattanooga,Tenn.MACHINE AND METHOD FOR PRODUCING DENSE PILE FABRIC.United States Patent 3934524.Jan.27.1976
[2]William M.Christman,Hixson,Wilton Hall,Ringgold.System And Method For Forming Tufted Patterns.US Patent Application Publication.Pub.No.US 2007/0272137 Al.Nov.29,2007
[3]CMC.宽幅地毯簇绒技术.新西兰羊毛局特许授权.1999.2
[4]Gary L.Ingram,Ooletwah,Tenn.TUFTING MACHINE NEEDLE BAR SHIFTING APPARATUS.US Pat No.4465001.1984,8,14
[5]郭俊华,蒋高明.经编机梳栉横移机构的发展.针织工业,2006,(11):1-4
[6]伍宗富.基于DSP的电子横移控制系统设计.机电产品开发与创新,2007,20(3):137-141
[7]刘欢胜.簇绒地毯技术的发展现状.北京纺织,2002,23(3):7-10
[8]郭火平.平割高低圈绒簇绒机控制系统的研究与开发.[学位论文].重庆:重庆大学,2006,4
[9]殷凌云.地毯簇绒机提花横动的伺服控制.[学位论文].上海:东华大学,2007,3
[10]于喜东.簇绒织机电子提花控制系统的研究.[学位论文].吉林:吉林大学,2006,5
[11]薛士鑫.机制地毯.北京:化学工业出版社,2003
[12]董伟良.凸轮的变异研究和电子凸轮的发展.上海应用技术学院学报,2004,4(3):191-194
[13]D.T.沃德.簇绒生产入门.北京:纺织工业出版社,1980
[14]张少平,丁彩红,孙以泽.基于Matlab的地毯簇绒机横动等径凸轮设计.东华大学学报,2008
[15]华大年.机构分析与设计.北京:纺织工业出版社,1985
[16]丁彩红,谢奇峰.地毯簇绒机横动等径凸轮的计算机辅助设计.机械设计与研究,2007,23(5):26-28
[17]袁天容.简论CAD软件在齿轮三维参数化设计的应用.中西部科技,2004,(10):10-11
[18]http://hi.baidu.com/alucard_wu/blog/item/a99a6810161fd1fdc3ce7944.html
[19]李瑞琴,邹慧君.可控机构的分类及应用.机械设计与研究,2002,18(4):27-29
[20]魏胜,王明友.三菱数控系统中交流伺服电机的选择.深圳职业技术学院学报,2007,6(1):11-13
[21]赵宏伟.如何正确选择伺服电机的容量.机械工人(冷加工),2003,(8):20-21
[22]刘朝晖,郑玉墙.一种用于电机控制的DSP芯片——TMS320C420.电子技术应用,1998,(3):65-67
[23]栾劲松.基于PMAC的经编机电子横移系统研究与开发.[学位论文].武汉:华中科技大学,2002,1
[24]宓方伟,陈功福.PMAC多轴运动控制器应用研究.机床与液压,2004,(12):129-131
[25]富大伟,吴玉厚,赖国庭.PMAC位置捕捉功能的应用.机械与电子,2001,(5):5-7
[26]张剑,殷苏民.基于运动控制卡的开放式数控系统研制.机床与液压,2003,(3):170-173
[27]马磊.基于的龙门钻床数控系统界面的研究与开发.[学位论文].苏州:苏州理工大学,2007,5
[28]董平,潘建锋.基于多轴运动控制器的数控系统的二次开发.浙江水利水电专科学校学报,2005,17(3):52-55
[29]陈彦仓.实用软件工程.青岛:青岛出版社,2000,89-120
[30]李东,孙德保.动态数据交换(DDE)及其应用实例.电脑,1995,(4):24-25
[31]Soft Servo Systems Inc.Reference Manual for Servo Works Parameters.Soft Servo Systems Inc,2002
[32]张树兵,戴红,陈哲.Visual Basic 6.0入门与提高.北京:清华大学出版社,1999,6:297-305
[33]刘毅.基于PMAC的微小型机床数控系统的研究.[学位论文].哈尔滨:哈尔滨工业大学,2006,6
[34]孙玉敏.基于PMAC的运动控制系统的研究.[学位论文].北京:北方工业大学,2007,6
[35]陈世鸿.软件工程原理与应用.武汉:武汉大学出版社,2000,12:20-36
[36]唐学忠.Visual Basic程序设计教程.北京:中国电力出版社,2002,2
[37]杨上陆.电子横移硬件系统的设计与调试.[学位论文].武汉:华中科技大学, 2004,6
[38]潘新民,王燕芳.微型计算机控制技术.北京:电子工业出版社,2003:277-299
[39]杨上陆,董湘怀,张虎,陆安胜,栾劲松.基于PMAC和松下伺服电机的电子横移控制系统研究.机床与液压,2004,(11):73-76
[40]杨更更,叶佩青,杨开明,游华云.基于PMAC的数控系统PID参数自适应调节.机械工程师,2002,(4):13-15
[41]刘山,赵辉.Delphi系统开发实例精粹.北京:人民邮电出版社,2005,8
[42]United States Patent.Electronic cam assembly,May 10,2005
[43]Wilson,Sadler,Michels.Kinematics and Dynamics of Machinery.New York,1983
[44]Miller-RW.Manipulating fiber structure to stabilize geometry in fibers and yarns.Textile-Research-Journal,2002,72(7):601-612
[45]Shoichiro Nakamura[美]著,梁恒等译著.科学计算引论.北京:电子工业出版社,2002,4
[46]王彤.机电领域中伺服电机的选择原则.应用科技,2001,28(1):6-8
[47]刘波.基于PC机总线运动控制卡的设计.工业控制计算机,2004
[48]VANDERJEUGT BRAM,THEOBALD MATTHEW,GRAHAM JAMES.Jacquard machine.USD03C3/36,US2006249219,2006,11
[49]Method of controlling an electronic cam type rotary cutter and method of producing an electronic cam curve.US Patent,2004,8
[50]杨祖孝.数控机床进给滚珠丝杠的选择与计算.机床与液压,1999(3):50-53
[51]王淑坤.滚珠丝杠进给系统定位进度分析.[学位论文].大连:大连理工大学,2006,12
[52]Randel P.Smith,Chattanooga,Tenn.MACHINE AND METHOD FOR PRODUCING DENSE PILE FABRIC.United States Patent 3934524.Jan.27.1976
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