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催化精馏技术合成乙酸乙酯工艺研究
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摘要
乙酸乙酯是一类重要的有机溶剂和有机化工基本原料,广泛用于有机合成、油漆涂料、医药、香料、粘接剂等行业。目前国内乙酸乙酯生产企业大数还是以酸和醇为原料,浓硫酸为催化剂直接酯化法的传统工艺。虽然该传统生产工艺比较成熟,但由于使用浓硫酸作催化剂,易对设备造成腐蚀,易发生局部脱水、醚化、碳化等副反应,影响最终产品的质量和原料的收率。另一方面,传统生产工艺由于受平衡的限制,原料的单程转化率较低。
     本课题研究将催化精馏技术应用于乙酸乙酯的合成。在商品化的强酸性阳离子交换树脂中,筛选出了对乙酸乙酯合成具有良好催化性能的D072型强酸性阳离子交换树脂。研究了D072型强酸性阳离子交换树脂催化合成乙酸乙酯的动力学,在消除内外扩散的条件下,催化剂质量为0.017~0.083g(催化剂)·g~(-1)(乙酸),温度范围为53.0℃~74.0℃实验条件范围,合成乙酸乙酯动力学方程:-r_A=x~mk_0e~(-Ea/RT)(C_AC_B-C_EC_W/K)=x~(0.5509)×74534584.79×e~(-65588.40/RT)(C_AC_B-C_EC_W/3.94)对动力学方程进行验证,结果表明在实验范围内由动力学方程计算的结果与实际值符合较好,模型的置信度较高均为98%。对D072型强酸性阳离子交换树脂,采用比表面仪、热分析、红外光谱、X射线衍射等进行了表征,初步探讨了对于催化剂催化活性增强和降低的原因。
     在原催化精馏技术基础上,改变催化剂加入方式,采用细粉状的强酸性阳离子交换树脂作催化剂并随物料在塔中一起流动,即流化催化精馏技术。以空气-水体系,研究了催化剂细粉存在条件下填料塔的流体力学,结果表明,催化剂细粉对填料塔的压降和持液量没有显著的影响。将催化剂细粉与乙酸进料混合均匀,一同加入到Φ30mm玻璃填料塔内,催化剂与液相混合在塔内流动,并循环使用。考察了催化剂浓度、回流比、进料酸醇摩尔比和进料总流量等条件对流化催化精馏过程的影响。实验结果表明:催化剂质量与乙酸的质量比为0.033g(催化剂)·g~(-1)(乙酸),回流比为3.0:1.0,进料位置为乙醇Y_6口进料,乙酸Y_2口进料,进料酸醇摩尔比n_酸:n_醇为2.8:1.0,乙醇进料量为1.0mol·h~(-1),乙酸2.8mol·h~(-1),进料总量为3.8mol·h~(-1).塔顶有机相组成为:乙酸乙酯90.60%,乙酸0.028%,乙醇2.90%,水6.47%。塔顶产品精制后,可获得99%以上纯度的乙酸乙酯,获得的工艺条件和操作参数,为催化精馏合成乙酸乙酯的工程开发打下了良好的理论基础。
As an important kind of organic dissolvent and chemical raw stuff, ethyl acetate is wildly used in industries such as organic synthesis, paint, coating, medicine, aromatics and binder etc. At present, ethyl acetate is mainly produced by a traditional technology in our country, which ethyl acetate is directly synthesized by acetate acid and alcohol with concentrated sulfuric acid as catalyst. There are still some existing disadvantages though it is a mature technology: on one hand, concentrated sulfuric acid has so strong corrosion that many side reactions occurred on the equipment such as dehydrolysis , etherification, carbonization etc. It will affect product quality and feedstock yield. On the other hand, for the traditional production technology is restricted by balance, the one-way conversion of material is low.
     Synthesis of ethyl acetate by catalytic distillation is investigated in this paper. D072 Strong-acidic cation exchange-resin is chosen to synthesis ethyl acetate for is good catalytic properties. On the purpose of synthesis kinetics of ethyl acetate, D072 Strong-acidic cation exchange-resin is adopted. After the influence of internal and external diffusion is eliminated, some parameters can be obtained as follow: the quantity of catalyst is between 0.017~0.083g _((catalyst))·g~(-1)_((acetic add)),the temperature is between 53.0℃~74.0℃,The kinetics equation of ethyl acetate system is :
     Meantime , the equations of kinetics are proved having good rightness and high confidence level of 98%. These provide a theoretical principle for design of catalytic distillation tower. D072 Strong-acidic cation exchange-resin is characterized using specific surface area analyzer, IR, XRD et al. preliminary study on the reasons of increase and decrease of catalytic activity for the catalyst of the catalyst are also taken into consideration.
     In this paper, the strong-acidic cation exchange-resin powder is developed on the basis of the original catalytic distillation technology. The mode of catalyst entering is changed. The fine catalyst particles mix with liquid phase through flowing down in the column, that is fluidizing catalytic distillation. In the system of air-water, the hydrodynamics of packing column are studied on the presence of the catalyst powder. The results show that the catalyst powder has no noticeable impact to the pressure drop and the liquid holdup of the packing column. The strong-acid cation change-resin powder mixed with acatic acid flows down in the column and recycles between the catalytic distillation column and catalyst recovery. The fluidizing catalytic distillation process is experimentally studied on the esterification of acetate acid by alcohol. The experiments are carried out in a glass column with an inner diameter of 30mm and the catalyst is strong-acidic cation exchange-resin powder. The effects of catalyst concentration, reflux ratio, feed mole ratio of acetate acid to alcohol and total feed flow on the process are experimentally investigated. Based on the analysis, the experiment results indicate that: the feasible technological conditions of ethyl acetate synthesis are inlet amount of acetate acid is 2.8mol·h~(-1) in Y_2, alcohol is 1mol·h~(-1) in Y_2, total amount is 3.8mol·h~(-1), acid/alcohol mole ratio of 2.8:1.0 and reflux ratio of 3.0:1.0, the catalyst concentration is 0.033 g_((catalyst))·g~(-1)_((acetic acid)), The composition of tower top organic phase are ethyl acetate 90.60%, acid 0.028%, alcohol 2.90% and water 6.47%. The product of tower top rectify in the distillation tower distilled in the distillation column directly, the product of athyl acetate can be obtained, the content of ethyl acetate is up to 99%. The technological parameters obtained from experiments afford a good foundation for engineering development of synthesis of ethyl acetate by catalytic distillation.
引文
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