管棚钻机掘进与行驶液压驱动系统研究
|
摘要
在隧道开挖通过易破碎岩体等不良地质条件时,管棚支护法是应用非常普遍的一种超前支护方法。但是,目前国内还没有厂家生产专用的管棚支护设备,绝大多数的管棚支护现场施工都是用替代设备进行,施工效率低、安全性差,而从国外进口的专用管棚支护设备的价格又非常昂贵。正是在这种背景下,本文开展了对管棚钻机的研究。
本文在对管棚钻机作业工况分析的基础上,提出了管棚钻机掘进与行驶液压驱动系统的三种方案;经比较论证确定了“回转系统和给进系统相互独立,行驶系统与回转系统共用泵源”的设计方案。对其中主要回路的元件进行了选型、校核及效率计算;对钻机液压驱动系统进行了运动学和动力学分析。利用AMESim仿真软件对动力头液压驱动系统进行了建模和动态仿真,仿真结果显示,钻机液压驱动系统能够满足掘进作业工况和行驶工况的要求,证明设计的液压系统可行合理。
Pipe roof method is widely used in forpoling methods when tunnels are excavated in areas of week or difficult ground. But there is no special facility provided presently at home. In most tunnels, substitute equipment is used, which is insecurity and inefficient. Yet the facility imported is very expensive. Against this background, this paper has begun the study on Forpoling Rig.
Based on analysis of operating conditions with forpoling rig in this paper, Put forward three programs of Drilling and Driving hydraulic drive systems, and a program is put forward to "independent swiveling system and impelling system, driving system and the swiveling share the same source" by comparisons, followed by the selection and checking of main components, and carry out calculated of kinematics and dynamics to hydraulic drive system of forpoling rig. Adynamic simulation of the hydraulic drive system is carried out based on AMESim to get the results of the working properties of the machinery under load conditions. The simulation results indicate that the hydraulic drive system of forpoling rig able to meet the Drilling and Driving, and confirm that the above program is feasible.
本文在对管棚钻机作业工况分析的基础上,提出了管棚钻机掘进与行驶液压驱动系统的三种方案;经比较论证确定了“回转系统和给进系统相互独立,行驶系统与回转系统共用泵源”的设计方案。对其中主要回路的元件进行了选型、校核及效率计算;对钻机液压驱动系统进行了运动学和动力学分析。利用AMESim仿真软件对动力头液压驱动系统进行了建模和动态仿真,仿真结果显示,钻机液压驱动系统能够满足掘进作业工况和行驶工况的要求,证明设计的液压系统可行合理。
Pipe roof method is widely used in forpoling methods when tunnels are excavated in areas of week or difficult ground. But there is no special facility provided presently at home. In most tunnels, substitute equipment is used, which is insecurity and inefficient. Yet the facility imported is very expensive. Against this background, this paper has begun the study on Forpoling Rig.
Based on analysis of operating conditions with forpoling rig in this paper, Put forward three programs of Drilling and Driving hydraulic drive systems, and a program is put forward to "independent swiveling system and impelling system, driving system and the swiveling share the same source" by comparisons, followed by the selection and checking of main components, and carry out calculated of kinematics and dynamics to hydraulic drive system of forpoling rig. Adynamic simulation of the hydraulic drive system is carried out based on AMESim to get the results of the working properties of the machinery under load conditions. The simulation results indicate that the hydraulic drive system of forpoling rig able to meet the Drilling and Driving, and confirm that the above program is feasible.
引文
[1]夏邦瑶,代金旭,罗家详.隧道长管棚超前支护施工工艺及其对钻机性能的要求探讨[J].探矿工程(岩土钻掘工程),2007(12):52-54
[2]蒋秋戈.国内外管棚钻机发展现状[J].岩土钻凿工程,1998(04):1-8
[3]于鼎拯.CSGJ-96型冲击式隧道管棚钻机及其施工技术在京鉴定[J].铁道建筑技术,1996(01):48
[4]瓜景云.轻型管棚钻机介绍[J].铁道建筑技术,1997,(04):52
[5]周志鸿,马飞,张文明,等.地下凿岩设备[M].北京:冶金工业出版社,2004.11
[6]王维华,郭孝先,黎永泉,等.国外液压凿岩机[M].北京:煤炭工业出版社,1987.06
[7]肖瑞文.二郎山隧道管棚支护施工的设备选型及应用[J].铁道工程学报,1999,03(01):125-128
[8]冯德强.钻机设计[M].武汉:中国地质大学出版社,1993.10
[9]徐小荷,余静.岩石破碎学[M].北京:煤炭工业出版社,1984.11
[10]陈玉凡,朱详.钻孔机械设计[M].北京:机械工业出版社,1987.06
[11]申传胜,王宏水.管棚支护在浅埋暗挖人行地道中的应用[J].山西建筑,2007,33(03):281-282
[12]杨海学,张兆文,张强.液压技术在钻机上的应用现状及发展建议[J].石油机械,2004,32(08):72-74
[13]杨杰,朱剑宁,尉吉虎.G-50型钻机行走液压系统的设计[J].西部探矿工程,2006,33(09):15-17
[14]张启君,张忠海,常任齐等.ZD1245/ZD2070型水平定向钻机的设计[J].探矿工程,2006(增刊):38-39
[15]Hirohisa Kamata,Hideto Mashimo.Centrifuge model test of tunnel face reinforcement by bolting,Tunnelling and Underground Space Technology,2003,(18):205-212
[16]姚怀新.行走机械液压传动与控制[M].北京:人民交通出版社,2001.12
[17]成大先.机械设计手册(第4卷)[M].北京:化学工业出版社,2002.01
[18]Olle Karlsson.The perfect partner for rock reinforcement.Mining & Construction,2001(03):18-19
[19]孙友宏,胡志坚,贾志勇,等.JQW-30型钻机液压系统设计[J].工程机械,2006, 7(09):41-45
[20]李全柱.低速大扭矩液压马达在回转钻机上的应用[J].建筑机械,2001,(11):47-48
[21]焦生杰.现代筑路机械控制技术[M].北京:人民交通出版社,1998.11
[22]王春行.液压控制系统[M].北京:机械工业出版社,1999.05
[23]谭卓英.冲击-回转式凿岩扭矩的计算与分析[J].矿业研究与开发,1993,13(04):19-24
[24]顾海荣.160ph全液压推土机行驶驱动系统匹配研究[D].西安:长安大学,2002
[25]邓年生.管棚支护台车钻机动力头及其液压驱动系统动力学研究[D].长沙:中南大学,2005
[26]宁崴.管棚支护台车变幅机构液压系统设计及其动态特性研究[D].长沙:中南大学,2005
[27]韩宇.45t水平定向钻机液压驱动系统研究[D].西安:长安大学,2006
[28]沙永柏.JFK-15型非开挖导向钻机的研制及其液压系统动态特性仿真研究[D].长春:吉林大学,2007
[29]世冠工程LMS Imagine.Lab AMESim 7.0软件介绍[EB/OL].http://www.amesim.com.cn/about.asp?D ID=5,2009-1-12
[30]付永领,祁晓野编.AMESim系统建模和仿真—从入门到精通[M].北京:北京航空航天大学出版社,2006.06
[31]顾海荣,王永奇,陶伟,等.基于AMESim的全液压推土机行走驱动系统仿真[J].筑路机械与施工机械化,2005,(01):47-49
[32]李云济,张大海,焦生杰.基于AMESim的沥青洒布车开式液压系统仿真研究[J].中国工程机械学报,2006,4(02):137-141
[33]刘海丽.基于AMESim的液压系统建模与仿真技术研究[D].西安:西北工业大学,2006
[34]余佑官,龚国芳,胡国良.AMESim仿真技术及其在液压系统中的应用[J].液压气动与密封,2005,(03):28-31
[35]孙保山,殷新胜,田宏亮.ZDY6000L履带式全液压坑道钻机的设计与试验[J].煤炭工程,2008,(03):94-96
[36]Lantto,B.Krus,P.and Palmberg,J.O.Interaction between Loads in Loard sensing Systems.Proceeding of the 2nd Tampere International Conference on Fluid Power.Linkoping,Sweden.1991
[37]Paolo Casoli,Andrea Vacca,Germano Franzoni.Simulation Modelling Practice and Theory.2006,V14(8):1059-1072
[38]李永堂,雷步芳,高雨茁.液压系统建模与仿真[M].北京:冶金工业出版社,2003.07
[39]张五钊,王清岩,张赤诚.钻机液压元件的选择[J].岩土工程界,2001,04(05):11
[40]王智明,马保松,索忠伟,等.钻孔与非开挖机械[M].北京:化学工业出版社,2006.09
[41]博世力士乐行走机械产品样本[M].香港:博世力士乐(中国)有限公司
[2]蒋秋戈.国内外管棚钻机发展现状[J].岩土钻凿工程,1998(04):1-8
[3]于鼎拯.CSGJ-96型冲击式隧道管棚钻机及其施工技术在京鉴定[J].铁道建筑技术,1996(01):48
[4]瓜景云.轻型管棚钻机介绍[J].铁道建筑技术,1997,(04):52
[5]周志鸿,马飞,张文明,等.地下凿岩设备[M].北京:冶金工业出版社,2004.11
[6]王维华,郭孝先,黎永泉,等.国外液压凿岩机[M].北京:煤炭工业出版社,1987.06
[7]肖瑞文.二郎山隧道管棚支护施工的设备选型及应用[J].铁道工程学报,1999,03(01):125-128
[8]冯德强.钻机设计[M].武汉:中国地质大学出版社,1993.10
[9]徐小荷,余静.岩石破碎学[M].北京:煤炭工业出版社,1984.11
[10]陈玉凡,朱详.钻孔机械设计[M].北京:机械工业出版社,1987.06
[11]申传胜,王宏水.管棚支护在浅埋暗挖人行地道中的应用[J].山西建筑,2007,33(03):281-282
[12]杨海学,张兆文,张强.液压技术在钻机上的应用现状及发展建议[J].石油机械,2004,32(08):72-74
[13]杨杰,朱剑宁,尉吉虎.G-50型钻机行走液压系统的设计[J].西部探矿工程,2006,33(09):15-17
[14]张启君,张忠海,常任齐等.ZD1245/ZD2070型水平定向钻机的设计[J].探矿工程,2006(增刊):38-39
[15]Hirohisa Kamata,Hideto Mashimo.Centrifuge model test of tunnel face reinforcement by bolting,Tunnelling and Underground Space Technology,2003,(18):205-212
[16]姚怀新.行走机械液压传动与控制[M].北京:人民交通出版社,2001.12
[17]成大先.机械设计手册(第4卷)[M].北京:化学工业出版社,2002.01
[18]Olle Karlsson.The perfect partner for rock reinforcement.Mining & Construction,2001(03):18-19
[19]孙友宏,胡志坚,贾志勇,等.JQW-30型钻机液压系统设计[J].工程机械,2006, 7(09):41-45
[20]李全柱.低速大扭矩液压马达在回转钻机上的应用[J].建筑机械,2001,(11):47-48
[21]焦生杰.现代筑路机械控制技术[M].北京:人民交通出版社,1998.11
[22]王春行.液压控制系统[M].北京:机械工业出版社,1999.05
[23]谭卓英.冲击-回转式凿岩扭矩的计算与分析[J].矿业研究与开发,1993,13(04):19-24
[24]顾海荣.160ph全液压推土机行驶驱动系统匹配研究[D].西安:长安大学,2002
[25]邓年生.管棚支护台车钻机动力头及其液压驱动系统动力学研究[D].长沙:中南大学,2005
[26]宁崴.管棚支护台车变幅机构液压系统设计及其动态特性研究[D].长沙:中南大学,2005
[27]韩宇.45t水平定向钻机液压驱动系统研究[D].西安:长安大学,2006
[28]沙永柏.JFK-15型非开挖导向钻机的研制及其液压系统动态特性仿真研究[D].长春:吉林大学,2007
[29]世冠工程LMS Imagine.Lab AMESim 7.0软件介绍[EB/OL].http://www.amesim.com.cn/about.asp?D ID=5,2009-1-12
[30]付永领,祁晓野编.AMESim系统建模和仿真—从入门到精通[M].北京:北京航空航天大学出版社,2006.06
[31]顾海荣,王永奇,陶伟,等.基于AMESim的全液压推土机行走驱动系统仿真[J].筑路机械与施工机械化,2005,(01):47-49
[32]李云济,张大海,焦生杰.基于AMESim的沥青洒布车开式液压系统仿真研究[J].中国工程机械学报,2006,4(02):137-141
[33]刘海丽.基于AMESim的液压系统建模与仿真技术研究[D].西安:西北工业大学,2006
[34]余佑官,龚国芳,胡国良.AMESim仿真技术及其在液压系统中的应用[J].液压气动与密封,2005,(03):28-31
[35]孙保山,殷新胜,田宏亮.ZDY6000L履带式全液压坑道钻机的设计与试验[J].煤炭工程,2008,(03):94-96
[36]Lantto,B.Krus,P.and Palmberg,J.O.Interaction between Loads in Loard sensing Systems.Proceeding of the 2nd Tampere International Conference on Fluid Power.Linkoping,Sweden.1991
[37]Paolo Casoli,Andrea Vacca,Germano Franzoni.Simulation Modelling Practice and Theory.2006,V14(8):1059-1072
[38]李永堂,雷步芳,高雨茁.液压系统建模与仿真[M].北京:冶金工业出版社,2003.07
[39]张五钊,王清岩,张赤诚.钻机液压元件的选择[J].岩土工程界,2001,04(05):11
[40]王智明,马保松,索忠伟,等.钻孔与非开挖机械[M].北京:化学工业出版社,2006.09
[41]博世力士乐行走机械产品样本[M].香港:博世力士乐(中国)有限公司