潜油行星齿轮减速器的系列化设计方法研究
摘要
行星齿轮减速器是潜油螺杆泵采油系统中的重要组成部分,行星齿轮传动是根据行星轮系的工作原理来实现机械减速的。系列化设计技术是一种现代设计技术,对这一技术的应用研究将有非常重要意义。
本文在分析了潜油螺杆泵采油系统组成、工作原理及其特点的基础上,研究了行星齿轮传动用于潜油螺杆泵系统中减速器的可行性,探讨了潜油行星齿轮减速器的设计过程,并将系列化设计技术应用于减速器的设计。在完成潜油行星齿轮减速器的设计后,应用UGNX表达式编写了行星齿轮传动部分的数字化程序,总结和提出了基于UGNX的潜油行星齿轮减速器三维特征造型和设计数据共享技术;基于MATLAB对行星齿轮传动进行了优化设计;利用UGNX可视化参数编辑器实现行星齿轮传动部分的系列化设计。
在以上工作的基础上,将虚拟装配和运动仿真等现代机械设计方法应用于潜油行星齿轮减速器的设计中,利用UGNX软件生成的各零件通过虚拟装配实现减速器产品的数字化模型,通过运动仿真分析结果验证了行星齿轮传动应用于潜油螺杆泵采油系统中的可行性和正确性。综上,本文促进了潜油行星齿轮减速器理论研究的进一步发展,并且为潜油行星齿轮减速器及相关产品的后续研发提供了一种新思路,对该类传动的推广应用具有一定的指导意义。
Planetary gear reducer is a most important element of Electrical submersible motor driven progressing cavity pumping system (ESPCPS).Mechanical deceleration is achieved by planetary gear drive that is based on the operating principle of planetary gear system. Serialization design technology is one of the modern design technologies, and it is very important to research and apply it.
In this paper, the constitution and operating principle of ESPCPS as well as its characteristic are introduced simply. The feasibility of planetary gear drive structure applying in ESPCPS' reducer is analyzed, and the design process of submersible gear planetary reducer is expounded. For applying serialization design technology into designing of reducer, the study of theory of serialization design and meaning to developing of product is researched in this paper. For fussy calculate process of planetary reducer, digital design program of submersible planetary reducer by UGNX expression are completed. After having completed design, author summary and bring up 3D feature molding and parameterization design system of submersible gear planetary reducer, especially sharing technique of feature parameter. Optimization design of planetary reducer is completed by MATLAB and serialization design is completed by visual editor ofUGNX.
Based on above work, modernism method of mechanical design such as virtual assembly and dynamic simulation are applying in the submersible planetary gear reducer design. Modeling of product of reducer is achieved by virtual assembly for producing parts by Unigraphics which is based on facing technology. This paper applies planetary geared systems to a kind of ESPCPS' reducer, and stablishes its 3D solid model and does its movement simulation in UGNX. Through the result of movement simulation, it confirms theoretically the feasibility and validity of planetary gear reducer theory to apply in the gear reduction transmission mechanism and promotes the further development of researching planetary gear reducer theory. In summary ,this study provides a kind of new clue for planetary gear reducer, has certain practical significance to the promoted application of this kind of transmission.
本文在分析了潜油螺杆泵采油系统组成、工作原理及其特点的基础上,研究了行星齿轮传动用于潜油螺杆泵系统中减速器的可行性,探讨了潜油行星齿轮减速器的设计过程,并将系列化设计技术应用于减速器的设计。在完成潜油行星齿轮减速器的设计后,应用UGNX表达式编写了行星齿轮传动部分的数字化程序,总结和提出了基于UGNX的潜油行星齿轮减速器三维特征造型和设计数据共享技术;基于MATLAB对行星齿轮传动进行了优化设计;利用UGNX可视化参数编辑器实现行星齿轮传动部分的系列化设计。
在以上工作的基础上,将虚拟装配和运动仿真等现代机械设计方法应用于潜油行星齿轮减速器的设计中,利用UGNX软件生成的各零件通过虚拟装配实现减速器产品的数字化模型,通过运动仿真分析结果验证了行星齿轮传动应用于潜油螺杆泵采油系统中的可行性和正确性。综上,本文促进了潜油行星齿轮减速器理论研究的进一步发展,并且为潜油行星齿轮减速器及相关产品的后续研发提供了一种新思路,对该类传动的推广应用具有一定的指导意义。
Planetary gear reducer is a most important element of Electrical submersible motor driven progressing cavity pumping system (ESPCPS).Mechanical deceleration is achieved by planetary gear drive that is based on the operating principle of planetary gear system. Serialization design technology is one of the modern design technologies, and it is very important to research and apply it.
In this paper, the constitution and operating principle of ESPCPS as well as its characteristic are introduced simply. The feasibility of planetary gear drive structure applying in ESPCPS' reducer is analyzed, and the design process of submersible gear planetary reducer is expounded. For applying serialization design technology into designing of reducer, the study of theory of serialization design and meaning to developing of product is researched in this paper. For fussy calculate process of planetary reducer, digital design program of submersible planetary reducer by UGNX expression are completed. After having completed design, author summary and bring up 3D feature molding and parameterization design system of submersible gear planetary reducer, especially sharing technique of feature parameter. Optimization design of planetary reducer is completed by MATLAB and serialization design is completed by visual editor ofUGNX.
Based on above work, modernism method of mechanical design such as virtual assembly and dynamic simulation are applying in the submersible planetary gear reducer design. Modeling of product of reducer is achieved by virtual assembly for producing parts by Unigraphics which is based on facing technology. This paper applies planetary geared systems to a kind of ESPCPS' reducer, and stablishes its 3D solid model and does its movement simulation in UGNX. Through the result of movement simulation, it confirms theoretically the feasibility and validity of planetary gear reducer theory to apply in the gear reduction transmission mechanism and promotes the further development of researching planetary gear reducer theory. In summary ,this study provides a kind of new clue for planetary gear reducer, has certain practical significance to the promoted application of this kind of transmission.
引文
[1]陈敏.机械产品系列化设计方法研究.四川轻化工学院学报,2003.
[2]吴百中,叶忻泉.齿轮减速器单元组合式系列化设计探讨.温州大学学报,1999.
[3]谢云叶,曹树坤.系列化零件的参数化实体建模技术.机械工程师,2004.
[4]Lamkko TMantyla M.Ineremental constraint modeling in a feature modeling system[J].Computer Graphics Forum,1996,15(3):367-376.
[5]谢云叶,曹树坤.系列化零件的参数化实体建模技术.机械工程师,2004.
[6]张幼军,王世杰等.UG CAD/CAM基础教程.北京:清华大学,2006.
[7]Andrew Kusiak,Churr Che Guang.Development of Modular Products[J].IEEE Transactions on Components,Packaging,and Manufacturing Technology pert a.1996,19(4):523.
[8]Savransky,SD.Engineering of creativity:introduction to TRIZ methodology of inventive problem sovling[M].CRC Press,2000.
[9]袁锋.基于UG的产品数字化设计与制造.制造业信息化.2006,3:03-105.
[10]杨廷栋.渐开线齿轮行星传动.成都:成都科技大学出版社,1986.
[11]刘学厚.行星传动设计.北京:北京工业学院出版社,1988.
[12]渐开线齿轮行星传动的设计与制造编委会.渐开线齿轮行星传动的设计与制造[M].北京:机械工业出版社,2002.
[13]张展.齿轮减速器现状及发展趋势(J].水利电力机械,2001,23(1):58-5.
[14]ZhangWu2.offsetFaeeGearDrives:ToothoeometryandContaetAnalysi[J].JournalofMeehaniealDe sign,1997,119(3):114-119.
[15]常仲明译,李聪慧校.减速装置的技术及产品发展方向(J).机械设计,1996,32(7):33-38.
[16]王世杰.潜油螺杆泵采油系统在线检测技术研究.制造业自动化,2001,23(1):45-46.
[17]王世杰.潜油螺杆泵采油系统.http://www.sypu.edu.cn/scie_indus/kxyj/JIXIE/Jll.HTM.
[18]Gaymard B,Chanton E,Puyo P.Progress Cavity pump in European oil production.World Pumps.1989,268(6):1-15.
[19]Izd.Lukoil,Moscow.Submersible centrifugal pump rigs for oil production.International Translator[in Russian],1999.
[20]王世杰,吕彬彬,李勤.潜油螺杆泵采油系统设计与应用技术分析.沈阳工业大学学报,2005,(2):4-8,30.
[21]王世杰.潜油螺杆泵采油技术及系统设计.北京:冶金工业出版社,2006.
[22]Mills R A R.Progressing cavity oil well pump-past,present,and future.The Journal of Canadian petroleum Technology.1994,33(4):5-6.
[23]弭宝忠等.电动潜油螺杆泵在疑难井中的应用.石油机械,2004,32(1):36-41.
[24]A.G.Gerasimova,I.M.Nosova,N.M.Zhuravleva Stand for the mechanized assembly of submersible pumps.UDC 621.757.06+621.65-213.32.
[25]杨献平.电动潜油螺杆泵采油系统特点及应用.石油矿场机械,2004,33(3):82-84.
[26]A.N.Sherstyuk,S.M.Meshalkin,A.V.Trulev,etc.Choice of design operating conditions for a submersible pump stage.Chemical and Petroleum Engineering,2003,39(7):479-481.
[27]A.V.Podlasov.Pump stations with submersible cocurront-flow electric pumps.Gidrotekh.Melio-ratsiya,1967,9:48-53.
[28]王文博.机构和机械零部件优化设计[M].北京:机械工业出版社,1990.
[29]濮良贵.机械设计(第五版).北京:高等教育出版社,1989.
[30]郑文纬.机械原理[M].北京:高等教育出版社,1997.
[31]成大先.机械设计手册(第三卷)[M].北京:化学工业出版社,2002.
[32]周廷美,蓝悦明.机械零件与系统优化设计建模及应用[M].北京:化学工业出版社,2005:51.
[33]张幼军,玉荣.行星齿轮减速器的优化设计应用.组合机床与自动化加工技术.2008,10:19-22.
[34]方绍恩.行星加速器的参数优化.机械制造[J],2003/3,41卷463期:26-28.
[35]郝红伟.MATLAB实例教程[M].北京:中国电力出版社,2001.
[36]张宜华.精通MATIAB[M].北京:清华大学出版社,1999.
[37]尚涛,石端伟.工程计算可视化与HATLAB实现[M].武汉:武汉大学出版社,2002.
[38]王沫然.MATLAB6.0与科学计算实现[M].北京:电子工业出版社,2003.
[39]DavidK.KedrowskiSeottp.slimak.Nutatinggeardrivetrainforacordlessserewdriver.MECHANICALE NGINEERING,1994.1:P70-74.
[40]袁锋.基于UG的产品数字化设计与制造.制造业信息化.2006,3:03-105.
[41]张幼军,岳清萍.基于UG/Open GRIP的潜油行星减速器的数字化设计.组合机床与自动化加工技术.2007,6:5-7.
[42]曹艳丽.NGW-S型行星齿轮减速器CAD系统参数化设计的研究:(硕士学位论文)阜新,辽宁工程技术大学,2005.
[2]吴百中,叶忻泉.齿轮减速器单元组合式系列化设计探讨.温州大学学报,1999.
[3]谢云叶,曹树坤.系列化零件的参数化实体建模技术.机械工程师,2004.
[4]Lamkko TMantyla M.Ineremental constraint modeling in a feature modeling system[J].Computer Graphics Forum,1996,15(3):367-376.
[5]谢云叶,曹树坤.系列化零件的参数化实体建模技术.机械工程师,2004.
[6]张幼军,王世杰等.UG CAD/CAM基础教程.北京:清华大学,2006.
[7]Andrew Kusiak,Churr Che Guang.Development of Modular Products[J].IEEE Transactions on Components,Packaging,and Manufacturing Technology pert a.1996,19(4):523.
[8]Savransky,SD.Engineering of creativity:introduction to TRIZ methodology of inventive problem sovling[M].CRC Press,2000.
[9]袁锋.基于UG的产品数字化设计与制造.制造业信息化.2006,3:03-105.
[10]杨廷栋.渐开线齿轮行星传动.成都:成都科技大学出版社,1986.
[11]刘学厚.行星传动设计.北京:北京工业学院出版社,1988.
[12]渐开线齿轮行星传动的设计与制造编委会.渐开线齿轮行星传动的设计与制造[M].北京:机械工业出版社,2002.
[13]张展.齿轮减速器现状及发展趋势(J].水利电力机械,2001,23(1):58-5.
[14]ZhangWu2.offsetFaeeGearDrives:ToothoeometryandContaetAnalysi[J].JournalofMeehaniealDe sign,1997,119(3):114-119.
[15]常仲明译,李聪慧校.减速装置的技术及产品发展方向(J).机械设计,1996,32(7):33-38.
[16]王世杰.潜油螺杆泵采油系统在线检测技术研究.制造业自动化,2001,23(1):45-46.
[17]王世杰.潜油螺杆泵采油系统.http://www.sypu.edu.cn/scie_indus/kxyj/JIXIE/Jll.HTM.
[18]Gaymard B,Chanton E,Puyo P.Progress Cavity pump in European oil production.World Pumps.1989,268(6):1-15.
[19]Izd.Lukoil,Moscow.Submersible centrifugal pump rigs for oil production.International Translator[in Russian],1999.
[20]王世杰,吕彬彬,李勤.潜油螺杆泵采油系统设计与应用技术分析.沈阳工业大学学报,2005,(2):4-8,30.
[21]王世杰.潜油螺杆泵采油技术及系统设计.北京:冶金工业出版社,2006.
[22]Mills R A R.Progressing cavity oil well pump-past,present,and future.The Journal of Canadian petroleum Technology.1994,33(4):5-6.
[23]弭宝忠等.电动潜油螺杆泵在疑难井中的应用.石油机械,2004,32(1):36-41.
[24]A.G.Gerasimova,I.M.Nosova,N.M.Zhuravleva Stand for the mechanized assembly of submersible pumps.UDC 621.757.06+621.65-213.32.
[25]杨献平.电动潜油螺杆泵采油系统特点及应用.石油矿场机械,2004,33(3):82-84.
[26]A.N.Sherstyuk,S.M.Meshalkin,A.V.Trulev,etc.Choice of design operating conditions for a submersible pump stage.Chemical and Petroleum Engineering,2003,39(7):479-481.
[27]A.V.Podlasov.Pump stations with submersible cocurront-flow electric pumps.Gidrotekh.Melio-ratsiya,1967,9:48-53.
[28]王文博.机构和机械零部件优化设计[M].北京:机械工业出版社,1990.
[29]濮良贵.机械设计(第五版).北京:高等教育出版社,1989.
[30]郑文纬.机械原理[M].北京:高等教育出版社,1997.
[31]成大先.机械设计手册(第三卷)[M].北京:化学工业出版社,2002.
[32]周廷美,蓝悦明.机械零件与系统优化设计建模及应用[M].北京:化学工业出版社,2005:51.
[33]张幼军,玉荣.行星齿轮减速器的优化设计应用.组合机床与自动化加工技术.2008,10:19-22.
[34]方绍恩.行星加速器的参数优化.机械制造[J],2003/3,41卷463期:26-28.
[35]郝红伟.MATLAB实例教程[M].北京:中国电力出版社,2001.
[36]张宜华.精通MATIAB[M].北京:清华大学出版社,1999.
[37]尚涛,石端伟.工程计算可视化与HATLAB实现[M].武汉:武汉大学出版社,2002.
[38]王沫然.MATLAB6.0与科学计算实现[M].北京:电子工业出版社,2003.
[39]DavidK.KedrowskiSeottp.slimak.Nutatinggeardrivetrainforacordlessserewdriver.MECHANICALE NGINEERING,1994.1:P70-74.
[40]袁锋.基于UG的产品数字化设计与制造.制造业信息化.2006,3:03-105.
[41]张幼军,岳清萍.基于UG/Open GRIP的潜油行星减速器的数字化设计.组合机床与自动化加工技术.2007,6:5-7.
[42]曹艳丽.NGW-S型行星齿轮减速器CAD系统参数化设计的研究:(硕士学位论文)阜新,辽宁工程技术大学,2005.