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聚氨酯/纳米银复合薄膜的制备及结构与性能研究
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摘要
本文采用热处理还原银盐原位引入银粒子的方法,成功制备了聚氨酯/天然石墨-纳米银(PU/C-Ag)导电复合薄膜,用两种不同的银源制备了PU/Ag复合薄膜,并通过透射电镜(TEM)、扫描电镜(SEM)观察了该复合薄膜的微观结构,用X射线衍射仪(XRD)跟踪了银的还原和银粒子的生长过程,探讨了加热温度和加热时间对银还原过程的影响,并研究了纳米银的生成和聚集对PU/C复合体系导电性能的影响。
     对PU/C和PU/C-Ag两种复合体系进行了比较,结果表明:PU/C-Ag的导电性要明显高于PU/C。这是因为银盐引入后,随着热处理的进行,银粒子不断的生成和聚集,并最终以纳米尺寸(约10nm)均匀分散在聚合物基体中。纳米银粒子在天然石墨粒子之间起到了桥梁的作用,改善了复合体系的导电通路,显著提高了复合体系的导电性。
     为了研究分子链柔顺性对银的迁移的影响,本文制备了PU/Ag和聚酰亚胺(PI)/Ag复合薄膜,通过比较二者的电阻,以及扫描电镜观察复合薄膜表面的粒子形貌,发现PU/Ag复合薄膜中的银粒子并没有迁移到复合薄膜的表面。这是由于PU的玻璃化转变温度(Tg)低,链段柔软,分子链紧密堆积,限制了银粒子的迁移运动。而PI因为分子链刚性较大,不容易紧密堆积,形成的银粒子可以沿链间自由体积迁移,另一方面,高温条件下,增加了银粒子迁移动力,因此银粒子能迁移到薄膜的表面。
     分别采用醋酸银(AgAc)和硝酸银(AgNO_3)来作银源制备PU/Ag复合薄膜,通过SEM和TEM的观察,发现用AgAc作银源时还原出来的银粒子呈球状,而AgNO_3作银源时还原出来的银粒子呈现不规则的形状。
     以醋酸银为银源,制得了具有中等反射率的PU/Ag复合薄膜,其上表面的反射率在35%~50%,下表面的反射率在40%~60%。
Conductive polyurethane / graphite-silver nanoparticles (PU/C-Ag) composite films have been successfully prepared. The silver nanoparticles were introduced via in-situ reduction of the incorporated silver salts. PU/Ag composite films have also been fabricated by employing two different silver complexes. TEM and SEM were used to observe the micro structure of the composite films. XRD measurement was preformed to trace the silver reduction and aggregation process. The influences of heat treatment temperature and time on the reduction of silver have been studied. Also, the growth and conglomeration of the silver nanoparticles and their effects on the conductivity of the PU/C composite films have been investigated.
     Surface resistance measurements indicated that the conductivity of PU/C-Ag was obviously higher than PU/C. It is suggested that the silver particles, which were introduced by thermal reduction of the incorporated silver complexes and uniformly distributed in the polymer matrix, act as conductive path in the composite system by contacting the graphite particles in the system and therefore give a better conductivity.
     In order to study the influence of flexibility of polymer chain on the silver's migration, PU/Ag and polyimide (PI)/Ag composite films were prepared in our work. The morphology and surface topography of the films were observed by TEM and SEM. And it is found that the silver particles had not migrated to the films surface as it happened in PI/Ag system. This is because the PU has a lower Tg and therefore more flexible chains as compared with the PI's, which would result in a more compacted polymer chains and restricted the migration of silver particles. In contrast, the PI chains are rigid and difficult to be packed very closely. Therefore there is a larger free volume which could facile the silver migration at high temperature to the surface of the composite films.
     Silver acetate (AgAc) and silver nitrate (AgNO_3) were used as silver precursors in our research to prepare PU/Ag composite films. The shapes of the formed silver particles are rather different. For the silver acetate system, the silver is present as spherical particles. While for the silver nitrate system, irregular particles were observed.
     PU/Ag composite films with modest reflectivity( 35-50% on the upside, 40-60% on the underside) were prepared when AgAc were used as silver origins.
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