基于UG的化工塔设备参数化CAD/CAM系统研究与开发
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摘要
化工塔设备是石油、化工、制药等行业中最重要的设备之一。CAD/CAM技术经过多年的推广,目前已广泛应用于各个行业。实践证明,CAD/CAM技术的应用可以提高产品的设计、制造效率。但由于压力容器自身设计、制造的特殊性,与其它行业相比,压力容器CAD/CAM系统的研究与开发始终处于较落后地位。因此化工塔设备专用CAD/CAM系统的研究与开发十分必要,对于化工机械行业的发展有着重要的实际意义。
本文在对化工塔设备CAD/CAM系统进行了功能需求、性能需求等分析的基础上,选取板式塔为具体研究对象,基于UG系统应用MS Visual Studio 2005、UG/NXOPEN API、UG/NXOPEN MenuScript等多种开发工具对化工塔设备参数化CAD/CAM系统进行了二次开发。该系统建立了化工塔设备零件参数数据库、钣金件加工参数数据库,实现了化工塔设备零部件的参数化造型、自动装配,以及钣金件加工的辅助编程,提高了化工塔设备的设计、制造效率。用户只需选取或输入零部件的设计参数,系统便可自动生成相应的三维零部件模型,然后在完成零件的三维造型的基础上通过自动装配模块实现设备的自动装配,再将关键钣金件导入钣金件加工辅助编程模块进行相关的操作,最终经后处理生成加工G代码。
本文的研究成果以及所开发的CAD/CAM系统,对节省设计人员的时间和精力,缩短新产品的开发周期,提高新产品的贡献率,提高企业的市场竞争力,有着重要的实际意义。
Chemical tower is one of the most important equipments in chemical, oil, pharmaceutical and other industries.After many years' widespreading, techniques on CAD/CAM have been widely applied in various industries. The result proves that the application of CAD/CAM can greatly improve the efficiency of design and manufacturing. However, compared with other industries, because of its particularity of design and manufacture, the research and development of pressure vessel CAD/CAM systems has always been lagging behind. Therefore, the research and development of dedicated CAD/CAM system for chemical towers is very necessary, and has important practical significance for the development of chemical machinery industry.
This paper created the parametric CAD/CAM system for chemical towers in the UG environment, based on the analysis of functional requirements, performance requirements, etc. It selects the plate tower for the specific study object, using many development tools for the re-development of CAD/CAM system, such as MS Visual Studio 2005, UG/NXOPEN API, UG/NXOPEN MenuScript, and so on. The system sets up a general parts database of tower equipment and a process variable database of sheet metal parts, achieves the parametric modeling and automatic assembly of chemical tower parts, aided programming of sheet metal parts processing, which improved the design and manufacturing efficiency of chemical tower. The user just simply choice or enter the design parameters of the parts, the system will automatically generate three-dimensional part model.After all parts are modeled, the equipment can be automatic assembled through the automatic assembly module.Finally, some sheet metal parts will be imported into the aided program module to generates the G code by post processing.
The study results and the CAD/CAM systems of my work, have important practical significances for saving designers'time and energy, shorting the development cycle of new products, enhancing the contribution of new products, improving the market competitiveness of the enterprise.
本文在对化工塔设备CAD/CAM系统进行了功能需求、性能需求等分析的基础上,选取板式塔为具体研究对象,基于UG系统应用MS Visual Studio 2005、UG/NXOPEN API、UG/NXOPEN MenuScript等多种开发工具对化工塔设备参数化CAD/CAM系统进行了二次开发。该系统建立了化工塔设备零件参数数据库、钣金件加工参数数据库,实现了化工塔设备零部件的参数化造型、自动装配,以及钣金件加工的辅助编程,提高了化工塔设备的设计、制造效率。用户只需选取或输入零部件的设计参数,系统便可自动生成相应的三维零部件模型,然后在完成零件的三维造型的基础上通过自动装配模块实现设备的自动装配,再将关键钣金件导入钣金件加工辅助编程模块进行相关的操作,最终经后处理生成加工G代码。
本文的研究成果以及所开发的CAD/CAM系统,对节省设计人员的时间和精力,缩短新产品的开发周期,提高新产品的贡献率,提高企业的市场竞争力,有着重要的实际意义。
Chemical tower is one of the most important equipments in chemical, oil, pharmaceutical and other industries.After many years' widespreading, techniques on CAD/CAM have been widely applied in various industries. The result proves that the application of CAD/CAM can greatly improve the efficiency of design and manufacturing. However, compared with other industries, because of its particularity of design and manufacture, the research and development of pressure vessel CAD/CAM systems has always been lagging behind. Therefore, the research and development of dedicated CAD/CAM system for chemical towers is very necessary, and has important practical significance for the development of chemical machinery industry.
This paper created the parametric CAD/CAM system for chemical towers in the UG environment, based on the analysis of functional requirements, performance requirements, etc. It selects the plate tower for the specific study object, using many development tools for the re-development of CAD/CAM system, such as MS Visual Studio 2005, UG/NXOPEN API, UG/NXOPEN MenuScript, and so on. The system sets up a general parts database of tower equipment and a process variable database of sheet metal parts, achieves the parametric modeling and automatic assembly of chemical tower parts, aided programming of sheet metal parts processing, which improved the design and manufacturing efficiency of chemical tower. The user just simply choice or enter the design parameters of the parts, the system will automatically generate three-dimensional part model.After all parts are modeled, the equipment can be automatic assembled through the automatic assembly module.Finally, some sheet metal parts will be imported into the aided program module to generates the G code by post processing.
The study results and the CAD/CAM systems of my work, have important practical significances for saving designers'time and energy, shorting the development cycle of new products, enhancing the contribution of new products, improving the market competitiveness of the enterprise.
引文
[1]丁伯民,黄正林.高压容器.北京：化学工业出版社,2003
[2]吴嘉.化工塔器CAD研究.计算机辅助设计与制造,1995.9：32-35
[3]李世国.三维模型的参数化设计策略及程序设计技术.机械,2000,12：23-25
[4]李明生.浅谈化工设备计算机辅助设计软件.江西化工,2007,2：126-128
[5]T. S. Kow, A. S. Kumar, J. Y. H. Fuh. An Integrated Approach to Collision-Free Compu ter-Aided Modular Fixture Design.The International Journal of Advanced Manufacturing Technology,2004,20(16):233-242
[6]成基华. CAD/CAM开发平台及其发展趋势.计算机辅助设计与图形学学报,2000,12(2)：152-159
[7]Yi Ping,Tang. Advanced Manufacturing Technology.Bei Jing:China Machine Press,2002
[8]李素萍,刘剑,刘根生等.基于UG参数化快速设计方法的研究及应用.锻压技术.2006,4：89-90
[9]陈营.CAD/CAM技术现状及发展趋势.潍坊学院学报.2004,4(2)：100-103
[10]赵华,刘德仿,周临震.UG在我国的研究、应用现状及进展.现代情报,2008,10：137-141
[11]刘磊.化工设备的计算机辅助设计.科技情报开发与经济,2008,12：89-90
[12]张亚林.浅谈化工设备设计中CAD/CAM/CAE的应用.化工设计通讯,2001,1：53-55
[13]姜奉祥.面向制造的CAD/CAM应用研究.[浙江大学硕士论文],2004：32-38
[14]T.Wlinker.Modular Construction of CAD Drawings,Computer Aided Des,1983.15:15-18
[15]A.Jourani,M.Dursapt.Effect of the Belt Grinding on the Surface Texture:Modeling of the Contact and Abrasive Wear.WEAR,2005.25(9):137-143
[16]美国CODEWARE公司.压力容器和换热器软件COMPRESS介绍.http://www.codewareconr.net
[17]李素萍,刘根生,林建平等.基于UG的参数化设计方法及程序设计技术.模具行业,2002,4：22-24
[18]张磊.塔器CAD系统的研制与开发.[大连理工大学硕士论文],2004：22-28
[19]孙海阳,殷素峰.基于UG的化工设备三维设计技术.机械管理开发,2007,5：6-9
[20]A. A. G. Requicha.Solid Modelling Aassessment.IEEE CG&A,1982,2(1):59-80
[21]C M Hoffman.K J Kim. Towards Valid Parametric CAD Models Computer Aided Desig n,2001(33):81-90
[22]杨家鹏.基于UG的零件参数化设计.装备制造技术,2003,12：20-24
[23]王波.龙门式雕刻机Z向机构参数化设计研究.[南京理工大学硕士论文],2007：55-59
[24]UG/Open UIStyler User Guide.Unigraphics Solutions Inc. Version NX 2008
[25]王吉忠.基于UG软件的鼓式制动器三维建模与装配.机械设计与制造,2008,2：171-173
[26]李峰.基于UG的摩托车ABS(防抱死控制器)参数化设计的研究.[南京理工大学硕士论文],2006：20-21
[27]陈曼华.基于.NET框架的NX参数化器件库的研究.[东南大学大学硕士论文],2006：33-45
[28]吴占阳,侯忠滨,湛祖辉.基于UG的刀具CAD系统数据库技术研究.现代制造工程,2005.9：42-45
[29]王宁.汽车覆盖件冲压成形工艺设计及软件的开发与应用.[武汉理工大学硕士论文].2008：33-38
[30]Shin Hayong,Chung,Yun C, Cho Su K.An Integrated CAPP/CAM System for Stamping Die Pattern Machining.Computer-Aided Design,2003,35(2):203-213
[31]UG/Open API Programmer's Guide Unigraphics Solutions Inc.Version NX 2008
[32]UG/Open MenuScript User Guide,Unigraphics Solutions Inc.Version NX 2008
[33]唐杰,张祥林.C++在UG二次开发中的应用.现代机械,2007,1：80-82
[34]曲文海.压力容器与化工设备实用手册(下).第一版.北京：化学工业出版社,2000
[35]赵京.基于Web的化工塔设备CAD系统的研究.[四川大学硕士论文].2005：9-30
[36]刘军.需求工程的质量评价准则.计算机应用研究,2003,4：23-25
[37]Jayaram S.A Virtual Assembly Design Environment,IEEE ComPuter Graphics and APPlie ations,1999,19(6):44-50
[38]季源源.基于UG的汽轮机叶片CAD/CAM系统开发研究.[扬州大学硕士论文],2008：39-55
[39]钟达权.液压冲击器的CAx集成研究.[昆明理工大学硕士论文],2008：39-55
[40]周敏,邓学雄,陈君梅.UG二次开发技术及其应用.工程图学学报,2005,5：42-45
[41]徐国生.基于UG的三维参数化汽车冲模标准件库研究与开发.[湖南大学硕士论文].2004：11-22
[42]KKondo.Algebraiemethod for Manipulation of Dimensional Rrelaionships in Geometriem odels.Computer Aided Design.1992,24(3):141-147
[43]XSGao.SCChou.Solving Geometric Constraint Systems:A Symbolic Approach and Decision of Re-construetability.Computer Aided Design,1998.30(2):115-122
[44]ReneSoenen.GsOlling.Advaneed CAD/CAM System,State-of-the-art and Future Trends in FeatureTechnology.Chapman&Hall,1995:32-36
[45]芮岳峰,井维峰.基于UG的自动化虚拟装配系统的研究与开发.机械制造与研究2007.5：18-20
[46]王学军.基于UG WAVE的产品设计技术研究与应用.[昆明理工大学硕士论文.2004：49-51
[47]李立英.基于反求工程的吹塑模具CAD系统开发.[南昌大学硕士论文],2006：9-30
[48]Bourjault A.Contribution to a Methodologieal Approach of Automated Assembly:Auto matic Generation of Assembly Sequence,University of Franehecomte.Besaneon France,19 84
[49]莫小东,温殿英,苏越.自动编程技术在焊装夹具基板孔加工中的实现.天津理工大学学报,2008,24(6)：44-46
[50]Makinouchi.A Sheet Metal Forming Simulation in Industry,Journal of Materials Processi ng Technology,1996,60(1):19-26
[51]海几哲.基于UG NX的吹塑模CAD开发方法的研究及其实现.[新疆大学硕士论文],2007：19-35
[2]吴嘉.化工塔器CAD研究.计算机辅助设计与制造,1995.9：32-35
[3]李世国.三维模型的参数化设计策略及程序设计技术.机械,2000,12：23-25
[4]李明生.浅谈化工设备计算机辅助设计软件.江西化工,2007,2：126-128
[5]T. S. Kow, A. S. Kumar, J. Y. H. Fuh. An Integrated Approach to Collision-Free Compu ter-Aided Modular Fixture Design.The International Journal of Advanced Manufacturing Technology,2004,20(16):233-242
[6]成基华. CAD/CAM开发平台及其发展趋势.计算机辅助设计与图形学学报,2000,12(2)：152-159
[7]Yi Ping,Tang. Advanced Manufacturing Technology.Bei Jing:China Machine Press,2002
[8]李素萍,刘剑,刘根生等.基于UG参数化快速设计方法的研究及应用.锻压技术.2006,4：89-90
[9]陈营.CAD/CAM技术现状及发展趋势.潍坊学院学报.2004,4(2)：100-103
[10]赵华,刘德仿,周临震.UG在我国的研究、应用现状及进展.现代情报,2008,10：137-141
[11]刘磊.化工设备的计算机辅助设计.科技情报开发与经济,2008,12：89-90
[12]张亚林.浅谈化工设备设计中CAD/CAM/CAE的应用.化工设计通讯,2001,1：53-55
[13]姜奉祥.面向制造的CAD/CAM应用研究.[浙江大学硕士论文],2004：32-38
[14]T.Wlinker.Modular Construction of CAD Drawings,Computer Aided Des,1983.15:15-18
[15]A.Jourani,M.Dursapt.Effect of the Belt Grinding on the Surface Texture:Modeling of the Contact and Abrasive Wear.WEAR,2005.25(9):137-143
[16]美国CODEWARE公司.压力容器和换热器软件COMPRESS介绍.http://www.codewareconr.net
[17]李素萍,刘根生,林建平等.基于UG的参数化设计方法及程序设计技术.模具行业,2002,4：22-24
[18]张磊.塔器CAD系统的研制与开发.[大连理工大学硕士论文],2004：22-28
[19]孙海阳,殷素峰.基于UG的化工设备三维设计技术.机械管理开发,2007,5：6-9
[20]A. A. G. Requicha.Solid Modelling Aassessment.IEEE CG&A,1982,2(1):59-80
[21]C M Hoffman.K J Kim. Towards Valid Parametric CAD Models Computer Aided Desig n,2001(33):81-90
[22]杨家鹏.基于UG的零件参数化设计.装备制造技术,2003,12：20-24
[23]王波.龙门式雕刻机Z向机构参数化设计研究.[南京理工大学硕士论文],2007：55-59
[24]UG/Open UIStyler User Guide.Unigraphics Solutions Inc. Version NX 2008
[25]王吉忠.基于UG软件的鼓式制动器三维建模与装配.机械设计与制造,2008,2：171-173
[26]李峰.基于UG的摩托车ABS(防抱死控制器)参数化设计的研究.[南京理工大学硕士论文],2006：20-21
[27]陈曼华.基于.NET框架的NX参数化器件库的研究.[东南大学大学硕士论文],2006：33-45
[28]吴占阳,侯忠滨,湛祖辉.基于UG的刀具CAD系统数据库技术研究.现代制造工程,2005.9：42-45
[29]王宁.汽车覆盖件冲压成形工艺设计及软件的开发与应用.[武汉理工大学硕士论文].2008：33-38
[30]Shin Hayong,Chung,Yun C, Cho Su K.An Integrated CAPP/CAM System for Stamping Die Pattern Machining.Computer-Aided Design,2003,35(2):203-213
[31]UG/Open API Programmer's Guide Unigraphics Solutions Inc.Version NX 2008
[32]UG/Open MenuScript User Guide,Unigraphics Solutions Inc.Version NX 2008
[33]唐杰,张祥林.C++在UG二次开发中的应用.现代机械,2007,1：80-82
[34]曲文海.压力容器与化工设备实用手册(下).第一版.北京：化学工业出版社,2000
[35]赵京.基于Web的化工塔设备CAD系统的研究.[四川大学硕士论文].2005：9-30
[36]刘军.需求工程的质量评价准则.计算机应用研究,2003,4：23-25
[37]Jayaram S.A Virtual Assembly Design Environment,IEEE ComPuter Graphics and APPlie ations,1999,19(6):44-50
[38]季源源.基于UG的汽轮机叶片CAD/CAM系统开发研究.[扬州大学硕士论文],2008：39-55
[39]钟达权.液压冲击器的CAx集成研究.[昆明理工大学硕士论文],2008：39-55
[40]周敏,邓学雄,陈君梅.UG二次开发技术及其应用.工程图学学报,2005,5：42-45
[41]徐国生.基于UG的三维参数化汽车冲模标准件库研究与开发.[湖南大学硕士论文].2004：11-22
[42]KKondo.Algebraiemethod for Manipulation of Dimensional Rrelaionships in Geometriem odels.Computer Aided Design.1992,24(3):141-147
[43]XSGao.SCChou.Solving Geometric Constraint Systems:A Symbolic Approach and Decision of Re-construetability.Computer Aided Design,1998.30(2):115-122
[44]ReneSoenen.GsOlling.Advaneed CAD/CAM System,State-of-the-art and Future Trends in FeatureTechnology.Chapman&Hall,1995:32-36
[45]芮岳峰,井维峰.基于UG的自动化虚拟装配系统的研究与开发.机械制造与研究2007.5：18-20
[46]王学军.基于UG WAVE的产品设计技术研究与应用.[昆明理工大学硕士论文.2004：49-51
[47]李立英.基于反求工程的吹塑模具CAD系统开发.[南昌大学硕士论文],2006：9-30
[48]Bourjault A.Contribution to a Methodologieal Approach of Automated Assembly:Auto matic Generation of Assembly Sequence,University of Franehecomte.Besaneon France,19 84
[49]莫小东,温殿英,苏越.自动编程技术在焊装夹具基板孔加工中的实现.天津理工大学学报,2008,24(6)：44-46
[50]Makinouchi.A Sheet Metal Forming Simulation in Industry,Journal of Materials Processi ng Technology,1996,60(1):19-26
[51]海几哲.基于UG NX的吹塑模CAD开发方法的研究及其实现.[新疆大学硕士论文],2007：19-35