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MEMS三维堆叠模块化封装研究
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摘要
随着MEMS和无线传感技术的发展,对封装密度、集成度、性能和可靠性等提出了更高的要求。三维堆叠模块化封装技术可以将电子、流体、光学等器件集成在一个模块里,实现MEMS/IC、数字/模拟器件的混合组装。垂直互连技术是三维堆叠模块化封装互连的关键性技术。本文提出了一种基于凸点垂直互连技术的新颖的三维堆叠模块化封装结构并对其制备和可靠性进行了研究。
     新设计的封装结构是一种将加速度计芯片及调制解调电路集成于三层堆叠模块。采用了顶层模块、框架模块和底层模块的三层堆叠模块结构,主要工艺步骤为:一、对单层模块进行贴片、引线键合和包封;二、印刷焊膏,贴装无源元件;三、用一种新型的垂直定位装置进行定位和回流焊。本文详细阐述了每个实验步骤的具体过程,并通过显微镜、X-ray、Keithley 4500 QIVC等仪器对每个阶段的实验结果进行了观察和分析,并对设计参数进行了优化。
     该结构成功的把MEMS器件与IC芯片混合组装在同一模块里;采用了定位销/孔的定位方式,可同时进行3×3个模块的高精度堆叠定位(其对位误差约0.068mm);通过丝网印刷焊膏,一次回流焊接完成堆叠模块的垂直互连;对模块进行的剪切力测试表明采用印刷焊膏回流实现垂直互连的强度满足相关标准(MIL-STD-883E);封装体积小(整个加速度计调制解调系统封装后的体积为19×19×8mm~3);对项层模块与底层模块之间的垂直互连的电性能进行了测量,垂直互连电阻在0.01Ω-0.03Ω之间;最后采用热循环实验对该结构的可靠性进行了测试,结果发现热循环对该封装结构的电性能没有重大影响。
     本工作主要在工艺方面实现了该封装结构,为进一步的实用化奠定了基础。
The trend towards miniaturization, multifunction, autonomous and smart systems in different application fields (IT, wireless communication, computing, mobiles, etc) is prevailing in electronic packaging industry. 3D packaging technologies are developing necessarily to fulfill the application requirements.
     3D packaging technologies are normally divided into three types: embedded, active substrate, stacked. The problems in the embedded 3D packaging technology are low precision of embedded passive components and yield of embedded active components; the active substrate 3D packaging technology has the problem of low yield of active silicon substrate. On the other hand, the stacked 3D packaging technology is compatible with traditional assembly and packaging technologies (SMT, COB, FCOB, etc), and the vertical interconnection technology could reduce the propagation delay, power consumption, and noise. The stacked naked devices or package in level 1 can not be satisfied to the requirements of higher density and larger integrated level. Therefore, stacked MCM—3D stacked module packaging is preferable in terms of low cost, high density and yield.
     In this paper, a new 3D stacked module packaging technology with a novel alignment tool of vertical interconnection was developed to meet the general requirements of MEMS and wireless communication packaging such as high density, low cost and high yield. According to the requirements of modular package, three layers of the stacked module were designed and fabricated on the basis of an accelerometer's modem circuit. By stencil printing, passive devices" attaching, aligning by an alignment tool of vertical interconnection and reflowing, a 3D stacked modular package structure of an accelerometer's modem circuit was successfully manufactured. MEMS and IC devices were assembled in the same module, high Precision (the alignment error was about 0.068 mm) stacked alignment of 3×3 modules was completed by the method of alignment bar/via, The vertical interconnection of the stacked module was achieved by stencil printing and reflowing, the average strength of solder joints was above 22.3MPa, the volume of the entire stacked module was about 19×19×8 mm~3. Influencing factors on the vertical interconnection were discussed and shear strength test of the module was presented.
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