液压支架液压系统的建模与仿真
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摘要
随着煤炭行业的不断发展,高产高效的综采设备不断进步,液压支架作为主要的综采设备,对其性能提出了更高的要求。为了研究和开发更高性能的液压支架,单纯运用传统的设计方法需要进行各种性能试验,周期长、成本高,变更参数或条件困难,有时甚至无法实现。本文以某型液压支架液压系统为对象,研究液压支架的动态特性,并对系统的压力损失进行了计算。
论文利用AMESim软件对液压支架液压系统进行了建模。AMESim软件是一种比较直观的、图形化的建模软件,它按照数学方程式建立多个领域的图形化元件库,使建模方式更为方便。论文以Visual Basic软件为辅助工具,制作了液压支架液压系统的人机交互界面,并编写了Visual Basic和AMESim的接口程序,实现了Visual Basic和AMESim的联合仿真。
论文通过对建立的液压支架液压系统的液压模型进行仿真,研究了乳化液泵站、立柱控制回路及推移控制回路等主要回路的动态特性;此外,还以阻尼孔代替液压支架液压系统中换向阀的方法对系统模型进行了简化处理,然后进行仿真分析,利用仿真结果对液压支架液压系统中的压力损失进行了计算。
本文通过人机交互界面控制的方式对液压支架液压系统进行控制,使得操作更为方便;通过变更参数的方法对系统进行了仿真分析,研究了影响液压支架液压系统动态特性的主要因素,为新型液压支架的研究与设计,以及提高液压支架的性能提供了理论依据。
With the continuous development of coal industry, high yield and high efficiency compound mining equipment progress quickly. As the main compound mining equipment, hydraulic support puts forward higher requirement for its performance. If we make various performance tests with the traditional design method, cycle is long, the cost is high, changing parameters or conditions is very difficult. Sometimes, it even can not be achieved. This article based on one type of hydraulic support's hydraulic system, studies some of the dynamic characteristics of hydraulic support, and has calculated the pressure loss of liquid.
This thesis models the hydraulic system of hydraulic support, using the software of AMESim. AMESim is stark and graphical in modeling. According to the mathematical equations to create multiple areas of graphical component libraries, making modeling method more convenient. This thesis’auxiliary tool is Visual Basic, using it we make the man-machine interface of hydraulic support's hydraulic system, and write the interface program of Visual Basic and AMESim, in the last, realizes the joint simulation of Visual Basic and AMESim.
Based on the hydraulic support's hydraulic system establishment of hydraulic model, we make the simulation, and study the dynamic characteristic of Emulsion pump, pillar control circuit and goes control circuits, which are the main loops. in addition, using the way of damping hole in instead of hydraulic support directional control valve in hydraulic system, the system model is simplified. And then analysis the Simulation, using the simulation results, we calculate the pressure loss of hydraulic support's hydraulic system.
This article makes the aim of controlling hydraulic support's hydraulic system by the way of making machine interface control, and makes the operation more convenient. We analysis the simulation system through the way of changing parameters, get the main factors of influence hydraulic support's hydraulic system dynamic. It provides theory basis for new hydraulic support's research and design, improving hydraulic support's performance.
论文利用AMESim软件对液压支架液压系统进行了建模。AMESim软件是一种比较直观的、图形化的建模软件,它按照数学方程式建立多个领域的图形化元件库,使建模方式更为方便。论文以Visual Basic软件为辅助工具,制作了液压支架液压系统的人机交互界面,并编写了Visual Basic和AMESim的接口程序,实现了Visual Basic和AMESim的联合仿真。
论文通过对建立的液压支架液压系统的液压模型进行仿真,研究了乳化液泵站、立柱控制回路及推移控制回路等主要回路的动态特性;此外,还以阻尼孔代替液压支架液压系统中换向阀的方法对系统模型进行了简化处理,然后进行仿真分析,利用仿真结果对液压支架液压系统中的压力损失进行了计算。
本文通过人机交互界面控制的方式对液压支架液压系统进行控制,使得操作更为方便;通过变更参数的方法对系统进行了仿真分析,研究了影响液压支架液压系统动态特性的主要因素,为新型液压支架的研究与设计,以及提高液压支架的性能提供了理论依据。
With the continuous development of coal industry, high yield and high efficiency compound mining equipment progress quickly. As the main compound mining equipment, hydraulic support puts forward higher requirement for its performance. If we make various performance tests with the traditional design method, cycle is long, the cost is high, changing parameters or conditions is very difficult. Sometimes, it even can not be achieved. This article based on one type of hydraulic support's hydraulic system, studies some of the dynamic characteristics of hydraulic support, and has calculated the pressure loss of liquid.
This thesis models the hydraulic system of hydraulic support, using the software of AMESim. AMESim is stark and graphical in modeling. According to the mathematical equations to create multiple areas of graphical component libraries, making modeling method more convenient. This thesis’auxiliary tool is Visual Basic, using it we make the man-machine interface of hydraulic support's hydraulic system, and write the interface program of Visual Basic and AMESim, in the last, realizes the joint simulation of Visual Basic and AMESim.
Based on the hydraulic support's hydraulic system establishment of hydraulic model, we make the simulation, and study the dynamic characteristic of Emulsion pump, pillar control circuit and goes control circuits, which are the main loops. in addition, using the way of damping hole in instead of hydraulic support directional control valve in hydraulic system, the system model is simplified. And then analysis the Simulation, using the simulation results, we calculate the pressure loss of hydraulic support's hydraulic system.
This article makes the aim of controlling hydraulic support's hydraulic system by the way of making machine interface control, and makes the operation more convenient. We analysis the simulation system through the way of changing parameters, get the main factors of influence hydraulic support's hydraulic system dynamic. It provides theory basis for new hydraulic support's research and design, improving hydraulic support's performance.
引文
[1]郭媛.液压支架的动态特性研究. [学位论文].西安:陕西科技大学,2006
[2]姚鸿,刘小锋,黄自强,韩东星,赵晋凯.液压支架的技术现状及发展趋势.煤矿机械, 2003(2)
[3]黄继先,郭媛,马安强.综采液压支架发展回顾与前瞻.煤炭机械,2004(12)
[4]张良.液压支架电液控制系统的应用现状及发展趋势.煤炭科学技术,2003(2)
[5]罗恩波.国内外液压支架现状及我国的发展趋势.煤矿机电2000(3)
[6]吴乐兵.液压支架的发展与前瞻.淮南职业技术学院学报.2006(1)
[7]寇子明等.液压支架动态特性分析与检测.冶金工业出版社,1996
[8]马维绪,许昭褆.乳化液泵站.北京:煤炭工业出版社,1987
[9] [苏]I0.φ皮诺马连科等著,董玉文等译.液压支架液压传动的计算与设计.北京:煤炭工业出版社,1985
[10]陆敏恂,李万莉.流体力学与液压传动.同济大学出版社,2006
[11]曹春玲.乳化液泵站液压系统典型的卸载方式分析.液压气动与密封,2006(3)
[12] Deeken, Michael. Displacement unit simulation in DSHplus. Olhydraulik and Pneumatili, 2001, 45:60-64
[13] Hao Zhang, Lew Kasper, Rich Kimpel. Development of a Virtual Prototype of Piston Pump for Hydrostatic Transmission. Proceedings of the Sixth ICFP, 2005: 485-489
[14] Huang, C. CASPAR based slipper performance prediction in axial piston pumps. Proceed- ings of 3rd FPNI-PhD symposium on Fluid Power, Terassa, Spain, 2004: 229-238
[15] G Zeiger, A. Akers. Torque on The Swashplate of An Axial Piston Pump. Transactions of the ASME, 1985,107: 220-226
[16]王磊,曾庆良,万丽荣,张鑫.液压支架立柱控制系统建模与仿真研究.煤矿机械.2009(4)
[17]方彦凯. AMESim软件在液压支架立柱系统建模及仿真中的应用.煤矿机械2009(7)
[18]路币祥.液体传动与控制技术的历史进展与展望.机械与工程学报2001(10):1-9
[19]王磊.液压支架液压系统的仿真研究. [学位论文].山东:山东科技大学,2009
[20]任锡义.液压支架整体动态特性仿真. [学位论文].山西:太原理工大学,2010
[21]刘宝龙.液压支架推移装置参数优化与移架速度研究. [学位论文].山西:太原理工大学,2010
[22]杨涛.乳化液泵站液压系统建模仿真与控制系统开发. [学位论文].山西:太原理工大学,2008
[23]罗惕乾,程兆雪,谢永曜.流体力学.机械工业出版社,1999
[24]李玉琳.液压元件与系统设计.北京:北京航空航天大学出版社,1991
[25]成大先.机械设计手册第五版.化学工业出版社,2010
[26]杨文华.液控原理.学术书刊出版社,1990
[27] AMESim 4.1 User Manual
[28] Bideaux,E:Scavarda,S.Pneumatic library for AMESim. Fluid power system and technology, 1998, p185-195
[29] Wilfrid Marquis一Favre, Eric Bideaux, Serge Scavarda. A planar mechanical library in the AMESim simulation software. Part I:Formulation of dynamics equations. Simulation Modeling Practice and Theory .17 March 2005
[30] Wilfrid Marquis-Favre, Eric Bideaux, Serge Scavarda. A planar mechanical library in the AMESim simulation software. Part II: Library composition and illustrative example. Simulation Modeling Practice and Theory .17 March 2005
[31] IMAGINE. AMESim 4. 2 User Manual. IMAGINE S. A.,2004
[32]余佑官,龚国芳,胡国良.AMESim仿真技术及其在液压系统中的应用.液压气动与密封.2005 (3):28-31
[33]付永领,祁晓野,AMESim系统建模和仿真-从入门到精通.北京:航空航天大学出版社.2005
[34]陈紫红,安剑,孙秀梅等. Visual Basic项目开发全程实录.清华大学出版社,2008
[35]周文峰,万丽,许志华. Visual Basic程序开发.电子工业出版社,2008
[36]刘海丽,李华聪.液压机械系统建模仿真软件AMESim及其应用.机床与液压.2006
[37]刘国华,花蓉.现代控制技术应用及发展.淮南职业技术学院学报.2006(1)
[38]马维绪,伊常德.液压支架.煤炭工业出版社,1984
[39]江玲玲.基于AMESim的液压系统动态特性仿真与优化研究.学位论文:西南科技大学,2007(6)
[40]舒凤翔,王永强,李聚岭.基于AMESim的液压支架管路系统压力损失计算.煤炭技术, 2009(12)
[41]中国矿业学院机电系.液压支架.煤炭工业出版社,1978
[42]李永堂,雷步芳,高雨茁.液压系统建模与仿真.冶金工业出版社,2003
[43]董春芳,朱玉杰,冯国红.基于AMESim的长管道液压系统动态仿真.煤矿机械,2010(1)
[44]刘海丽.基于AMESim的液压系统建模与仿真技术研究.学位论文:西北工业大学,2006(3)
[45]赵宏珠.液压支架及其发展.中国矿业大学出版社,1989
[46]刘志耀.综采工作面液压支架主进液管的压力损失分析和选择.煤矿现代化, 2004(6)
[47] W.霍夫罗著,陈鹰译.液压元件及系统的动态仿真[M].浙江:浙江大学出版社,1988
[48]周亨达.工程流体力学[M].北京:冶金工业出版社,1994
[49]刘能宏,田树军.液压系统动态特性数字仿真.大连:大连理工大学出版社,1993
[50] Back W Hoffmann.DSH-Program System for Digital Simulation of Hydraulic Systems[J] The Sixth Intemational Fluid Power Symposium,1981(4):95一114
[51]张杰.液压支架设计软件的开发研究. [学位论文].陕西:西安科技大学,2010
[52]窦美龄.基于虚拟样机技术的乳化液泵特性仿真. [学位论文].陕西:西安科技大学,2009
[53]白志峰.大缸径双伸缩立柱在冲击载荷下的强度分析. [学位论文].陕西:西安科技大学,2010
[2]姚鸿,刘小锋,黄自强,韩东星,赵晋凯.液压支架的技术现状及发展趋势.煤矿机械, 2003(2)
[3]黄继先,郭媛,马安强.综采液压支架发展回顾与前瞻.煤炭机械,2004(12)
[4]张良.液压支架电液控制系统的应用现状及发展趋势.煤炭科学技术,2003(2)
[5]罗恩波.国内外液压支架现状及我国的发展趋势.煤矿机电2000(3)
[6]吴乐兵.液压支架的发展与前瞻.淮南职业技术学院学报.2006(1)
[7]寇子明等.液压支架动态特性分析与检测.冶金工业出版社,1996
[8]马维绪,许昭褆.乳化液泵站.北京:煤炭工业出版社,1987
[9] [苏]I0.φ皮诺马连科等著,董玉文等译.液压支架液压传动的计算与设计.北京:煤炭工业出版社,1985
[10]陆敏恂,李万莉.流体力学与液压传动.同济大学出版社,2006
[11]曹春玲.乳化液泵站液压系统典型的卸载方式分析.液压气动与密封,2006(3)
[12] Deeken, Michael. Displacement unit simulation in DSHplus. Olhydraulik and Pneumatili, 2001, 45:60-64
[13] Hao Zhang, Lew Kasper, Rich Kimpel. Development of a Virtual Prototype of Piston Pump for Hydrostatic Transmission. Proceedings of the Sixth ICFP, 2005: 485-489
[14] Huang, C. CASPAR based slipper performance prediction in axial piston pumps. Proceed- ings of 3rd FPNI-PhD symposium on Fluid Power, Terassa, Spain, 2004: 229-238
[15] G Zeiger, A. Akers. Torque on The Swashplate of An Axial Piston Pump. Transactions of the ASME, 1985,107: 220-226
[16]王磊,曾庆良,万丽荣,张鑫.液压支架立柱控制系统建模与仿真研究.煤矿机械.2009(4)
[17]方彦凯. AMESim软件在液压支架立柱系统建模及仿真中的应用.煤矿机械2009(7)
[18]路币祥.液体传动与控制技术的历史进展与展望.机械与工程学报2001(10):1-9
[19]王磊.液压支架液压系统的仿真研究. [学位论文].山东:山东科技大学,2009
[20]任锡义.液压支架整体动态特性仿真. [学位论文].山西:太原理工大学,2010
[21]刘宝龙.液压支架推移装置参数优化与移架速度研究. [学位论文].山西:太原理工大学,2010
[22]杨涛.乳化液泵站液压系统建模仿真与控制系统开发. [学位论文].山西:太原理工大学,2008
[23]罗惕乾,程兆雪,谢永曜.流体力学.机械工业出版社,1999
[24]李玉琳.液压元件与系统设计.北京:北京航空航天大学出版社,1991
[25]成大先.机械设计手册第五版.化学工业出版社,2010
[26]杨文华.液控原理.学术书刊出版社,1990
[27] AMESim 4.1 User Manual
[28] Bideaux,E:Scavarda,S.Pneumatic library for AMESim. Fluid power system and technology, 1998, p185-195
[29] Wilfrid Marquis一Favre, Eric Bideaux, Serge Scavarda. A planar mechanical library in the AMESim simulation software. Part I:Formulation of dynamics equations. Simulation Modeling Practice and Theory .17 March 2005
[30] Wilfrid Marquis-Favre, Eric Bideaux, Serge Scavarda. A planar mechanical library in the AMESim simulation software. Part II: Library composition and illustrative example. Simulation Modeling Practice and Theory .17 March 2005
[31] IMAGINE. AMESim 4. 2 User Manual. IMAGINE S. A.,2004
[32]余佑官,龚国芳,胡国良.AMESim仿真技术及其在液压系统中的应用.液压气动与密封.2005 (3):28-31
[33]付永领,祁晓野,AMESim系统建模和仿真-从入门到精通.北京:航空航天大学出版社.2005
[34]陈紫红,安剑,孙秀梅等. Visual Basic项目开发全程实录.清华大学出版社,2008
[35]周文峰,万丽,许志华. Visual Basic程序开发.电子工业出版社,2008
[36]刘海丽,李华聪.液压机械系统建模仿真软件AMESim及其应用.机床与液压.2006
[37]刘国华,花蓉.现代控制技术应用及发展.淮南职业技术学院学报.2006(1)
[38]马维绪,伊常德.液压支架.煤炭工业出版社,1984
[39]江玲玲.基于AMESim的液压系统动态特性仿真与优化研究.学位论文:西南科技大学,2007(6)
[40]舒凤翔,王永强,李聚岭.基于AMESim的液压支架管路系统压力损失计算.煤炭技术, 2009(12)
[41]中国矿业学院机电系.液压支架.煤炭工业出版社,1978
[42]李永堂,雷步芳,高雨茁.液压系统建模与仿真.冶金工业出版社,2003
[43]董春芳,朱玉杰,冯国红.基于AMESim的长管道液压系统动态仿真.煤矿机械,2010(1)
[44]刘海丽.基于AMESim的液压系统建模与仿真技术研究.学位论文:西北工业大学,2006(3)
[45]赵宏珠.液压支架及其发展.中国矿业大学出版社,1989
[46]刘志耀.综采工作面液压支架主进液管的压力损失分析和选择.煤矿现代化, 2004(6)
[47] W.霍夫罗著,陈鹰译.液压元件及系统的动态仿真[M].浙江:浙江大学出版社,1988
[48]周亨达.工程流体力学[M].北京:冶金工业出版社,1994
[49]刘能宏,田树军.液压系统动态特性数字仿真.大连:大连理工大学出版社,1993
[50] Back W Hoffmann.DSH-Program System for Digital Simulation of Hydraulic Systems[J] The Sixth Intemational Fluid Power Symposium,1981(4):95一114
[51]张杰.液压支架设计软件的开发研究. [学位论文].陕西:西安科技大学,2010
[52]窦美龄.基于虚拟样机技术的乳化液泵特性仿真. [学位论文].陕西:西安科技大学,2009
[53]白志峰.大缸径双伸缩立柱在冲击载荷下的强度分析. [学位论文].陕西:西安科技大学,2010
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