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-OH磷杂菲阻燃剂的合成及其阻燃环氧树脂的性能研究
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摘要
将DOPO分别与苯甲醛、对硝基苯甲醛反应,制备两种-OH磷杂菲阻燃剂PBH和PBN,并以不同磷含量添加到环氧树脂DGEBA中,采用4,4‘-二氨基二苯砜固化,制得阻燃环氧固化物。通过极限氧指数(LOI)及垂直燃烧(UL-94)测试研究了材料的阻燃性能,并通过热重分析(TGA)测试研究了材料的热稳定性和成炭生成能力。同时,通过三点弯曲和冲击强度测试对材料的机械性能作了评估。研究结果表明,含硝基的PBN对环氧树脂具有优异的残炭生成促进作用,而PBH对环氧树脂体现出比DOPO更优异的阻燃性能,当体系磷含量为1.5 wt%时,PBH-1.5/DGEBA/DDS通过UL-94 V-0级,LOI值达32.7%;同时,通过结构优化所得-OH磷杂菲衍生物PBH和PBN,在同等磷含量下,降低了DOPO结构对环氧树脂的三点弯曲强度和冲击强度的负面影响。
Two α-OH phosphaphenanthrene-based flame retardants PBH and PBN were synthesized by DOPO with benzaldehyde and p-nitrobenzaldehyde,respectively.According to different phosphorus amount,PBH and PBN were applied in DGEBA resins,and cured by 4,4'-diaminodiphenylsulfone(DDS),to prepare flame-retardant thermosets.The flame retardancy,thermal properties,mechanical properties of these modified thermosets were investigated by limiting oxygen index(LOI),vertical burning(UL-94) tests,thermogravimetric analysis(TGA),flexural strength and Izod impact strength tests,respectively.The result showed that nitro-containing PBN did excellent char forming effect on epoxy resins,PBH exhibited more excellent flame retardancy than that of commercial DOPO,PBH-1.5/DGEBA/DDS with phosphorus content of 1.5wt% could reach the highest levels of UL 94 v-0 rating,and obtain LOI value as high as 32.7%.Meanwhile,PBH and PBN exhibited less negative effect than DOPO on the flexural strength and Izod impact strength of DGEBA/DDS.
引文
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