面向低碳高效的铣削工艺参数优化及应用
|
摘要
为实现铣削加工的低碳高效,对铣削加工的碳排放情况进行研究,建立了铣削加工碳排放量化模型,以机床最大功率、刀具寿命和表面粗糙度为约束条件,建立了以主轴转速、进给量、背吃刀量、铣削宽度为优化变量,以加工碳排放和加工时间为优化目标的数控平面铣削工艺参数多目标优化模型。通过粒子群算法对模型进行求解,得到了低碳高效的工艺参数。最后以数控平面铣削优化实验为例进行验证,表明该模型具有较高的精度和较好的优化效果。
To achieve low carbon and high efficiency in milling process, this paper makes a study of the carbon emission of milling and establishes the model with the cutting speed, feed rate, cut depth, cut width as the variables, the carbon emission and processing time as the optimal target and the machine performance,tool life and surface roughness of the workpiece as the constrained conditions. Particle swarm optimization method is used to obtain the optimal parameters. At last, through the experiment of CNC face milling, it shows that the proposed model is of higher accuracy and betler optimization result.
To achieve low carbon and high efficiency in milling process, this paper makes a study of the carbon emission of milling and establishes the model with the cutting speed, feed rate, cut depth, cut width as the variables, the carbon emission and processing time as the optimal target and the machine performance,tool life and surface roughness of the workpiece as the constrained conditions. Particle swarm optimization method is used to obtain the optimal parameters. At last, through the experiment of CNC face milling, it shows that the proposed model is of higher accuracy and betler optimization result.
引文
[1]李聪波,崔龙国,刘飞,等.基于广义边界的机械加工系统碳排放量化方法[J].计算机集成制造系统,2013,19(9):2229-2236.
[2]Liu Z J,Sun D P,Lin C X,et al.Multi-objective optimization of the operating conditions in a cutting process based on low carbon emission costs[J].Journal of Cleaner Production,2016,124:266-275.
[3]Deng Z,Lv L,Li S,et al.Study on the model of high efficiency and low carbon for grinding parameters optimization and its application[J].Journal of Cleaner Production,2016,137:1672-1681.
[4]郭登月,程凯,丁辉,等.无心磨削过程碳排放量及其关键影响因素解析[J].中国机械工程,2014,25(11):1478-1485.
[5]刘宇,陶璟,于随然.基于特征LCA方法的压力机制造阶段碳排放研究[J].机械制造与自动化,2016,44(5):1-4.
[6]张雷,张北鲲,鲍宏,等.产品熔融沉积制造的碳排放量化方法[J].机械工程学报,2017,53(5):50-59.
[7]刘学平,潘灏,向东.注塑成型工艺的碳排放分析[J].机械设计与制造,2012,11:1-3.
[8]尹瑞雪,曹华军,李洪丞,等.砂型铸造生产系统碳排放量化方法及应用[J].计算机集成制造系统,2012,18(5):1071-1076.
[9]罗毅,曹华军,李洪丞,等.基于GRNN网络的CO_2气体保护焊工艺碳排放建模与参数优化[J].中国机械工程,2013,24(17):2398-2403.
[10]张惠萍,高栋.数控铣削加工过程碳排放量影响因素的分析[J].机械制造与自动化,2013,42(2):29-31.
[11]刘飞,徐宗俊.机械加工系统能量特性及其应用[M].北京:机械工业出版社,1996.
[12]徐鸿本,姜全新.铣削工艺手册[M].北京:机械工业出版社,2012.
[13]李聪波,崔龙国,刘飞,等.面向高效低碳的数控加工参数多目标优化模型[J].机械工程学报,2013,49(9):87-96.
[14]国家发展改革委应对气候变化司.关于公布2015年中国区域电网基准线排放因子的公告[EB/OL].[2016-8-29].http://www.360doc.com/document/17/0603/09/7544598_659483564.shtml.
[15]Dahmus J B,Gutowski T G.An Environmental Analysis of Machining[C]//ASME 2004 International Mechanical Engineering Congress and Exposition,2004:643-652.
[16]IPCC National Greenhouse Gas Inventories Programme.2006IPCC guideline for national greenhouse gas inventories[R].Hayama,Kanagawa,Japan:Institue for Global Environmental Strategies,2006.
[17]Ⅰ·lhan Asiltürk,Munka爧.Modeling and prediction of surface roughness in turning operations using artificial neural network and multiple regression method[J].Expert Systems with Applications,2011,38(5):5826-5832.
[18]石文天,王西彬,刘玉德,等.基于响应曲面法的微细铣削表面粗糙度预报模型与试验研究[J].中国机械工程,2009(20):2399-2402.
[19]张益方,诸全兴.金属切削手册[M].上海:上海科学技术出版社,2011
[20]曹宏瑞,陈雪峰,何正嘉.主轴-切削交互过程建模与高速铣削参数优化[J].机械工程学报,2013,49(5):161-166.
[21]Hanafi,Issam.Optimization of cutting conditions for sustainable machining of PEEK-CF30 using Ti N tools[J].Journal of Cleaner Production,2012,33:1-9.
[22]李美娟,陈国宏,陈衍泰.综合评价中指标标准化方法研究[J].中国管理科学,2004,12(Z1):45-48.
[2]Liu Z J,Sun D P,Lin C X,et al.Multi-objective optimization of the operating conditions in a cutting process based on low carbon emission costs[J].Journal of Cleaner Production,2016,124:266-275.
[3]Deng Z,Lv L,Li S,et al.Study on the model of high efficiency and low carbon for grinding parameters optimization and its application[J].Journal of Cleaner Production,2016,137:1672-1681.
[4]郭登月,程凯,丁辉,等.无心磨削过程碳排放量及其关键影响因素解析[J].中国机械工程,2014,25(11):1478-1485.
[5]刘宇,陶璟,于随然.基于特征LCA方法的压力机制造阶段碳排放研究[J].机械制造与自动化,2016,44(5):1-4.
[6]张雷,张北鲲,鲍宏,等.产品熔融沉积制造的碳排放量化方法[J].机械工程学报,2017,53(5):50-59.
[7]刘学平,潘灏,向东.注塑成型工艺的碳排放分析[J].机械设计与制造,2012,11:1-3.
[8]尹瑞雪,曹华军,李洪丞,等.砂型铸造生产系统碳排放量化方法及应用[J].计算机集成制造系统,2012,18(5):1071-1076.
[9]罗毅,曹华军,李洪丞,等.基于GRNN网络的CO_2气体保护焊工艺碳排放建模与参数优化[J].中国机械工程,2013,24(17):2398-2403.
[10]张惠萍,高栋.数控铣削加工过程碳排放量影响因素的分析[J].机械制造与自动化,2013,42(2):29-31.
[11]刘飞,徐宗俊.机械加工系统能量特性及其应用[M].北京:机械工业出版社,1996.
[12]徐鸿本,姜全新.铣削工艺手册[M].北京:机械工业出版社,2012.
[13]李聪波,崔龙国,刘飞,等.面向高效低碳的数控加工参数多目标优化模型[J].机械工程学报,2013,49(9):87-96.
[14]国家发展改革委应对气候变化司.关于公布2015年中国区域电网基准线排放因子的公告[EB/OL].[2016-8-29].http://www.360doc.com/document/17/0603/09/7544598_659483564.shtml.
[15]Dahmus J B,Gutowski T G.An Environmental Analysis of Machining[C]//ASME 2004 International Mechanical Engineering Congress and Exposition,2004:643-652.
[16]IPCC National Greenhouse Gas Inventories Programme.2006IPCC guideline for national greenhouse gas inventories[R].Hayama,Kanagawa,Japan:Institue for Global Environmental Strategies,2006.
[17]Ⅰ·lhan Asiltürk,Munka爧.Modeling and prediction of surface roughness in turning operations using artificial neural network and multiple regression method[J].Expert Systems with Applications,2011,38(5):5826-5832.
[18]石文天,王西彬,刘玉德,等.基于响应曲面法的微细铣削表面粗糙度预报模型与试验研究[J].中国机械工程,2009(20):2399-2402.
[19]张益方,诸全兴.金属切削手册[M].上海:上海科学技术出版社,2011
[20]曹宏瑞,陈雪峰,何正嘉.主轴-切削交互过程建模与高速铣削参数优化[J].机械工程学报,2013,49(5):161-166.
[21]Hanafi,Issam.Optimization of cutting conditions for sustainable machining of PEEK-CF30 using Ti N tools[J].Journal of Cleaner Production,2012,33:1-9.
[22]李美娟,陈国宏,陈衍泰.综合评价中指标标准化方法研究[J].中国管理科学,2004,12(Z1):45-48.