一致性热处理技术
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摘要
介绍了一致性热处理技术的新概念。分析了在实现我国产业升级和热处理行业由大转强的过程中,影响一致性热处理技术的控制要素。针对智能制造背景下材料热处理技术和质量发展的方向和要求,提出了实现一致性热处理的关键技术途径,以完善热处理质量控制体系。
The novel concept of consistent heat treatment technology was introduced. The controlling factors to affect consistent heat treatment technology in the process of upgrading industries and of achieving heat treatment industry transformation from big to strong were analyzed.Aiming at the direction and requirements of the technology and quality development of material heat treatment under the background of intelligent manufacturing,the key technologies to realize the consistent heat treatment were put forward to perfect the quality control system of heat treatment.
The novel concept of consistent heat treatment technology was introduced. The controlling factors to affect consistent heat treatment technology in the process of upgrading industries and of achieving heat treatment industry transformation from big to strong were analyzed.Aiming at the direction and requirements of the technology and quality development of material heat treatment under the background of intelligent manufacturing,the key technologies to realize the consistent heat treatment were put forward to perfect the quality control system of heat treatment.
引文
[1]赵振业,潘健生.中国热处理与表层改性技术路线图[M].中国工程院重点咨询研究项目,2013.Zhao Zhenye,Pan Jiansheng.China Heat Treatment and Surface Modification TechnologyRoadmap[M].Key Consulting and Research Projects of China Academy of Engineering,2013.
[2]赵继成.材料基因组计划简介[J].自然杂志,2014,36(2):89-104.Zhao Jicheng.A perspective on the materials genome initiative[J].Chinese Journal of Nature,2014,36(2):89-104.
[3]董瀚,王毛球,翁宇庆.高性能钢的M3组织调控理论与技术[J].钢铁,2010,45(7):2-7.Dong Han,Wang Maoqiu,Weng Yuqing.Performance improvement of steels through M3 structure control[J].Iron and Steel,2010,45(7):2-7.
[4]武会宾,武凤娟,杨善武,等.微米/亚微米双峰尺度奥氏体组织形成机制[J].金属学报,2014,50(3):269-274.Wu Huibin,Wu Fengjuan,Yang Shanwu,et al.The formation of austenite structure with micro/sub-micrometer bimodal grain size distribution[J].Actame Tallurgica Sinica,2014,50(3):269-274.
[5]宋传宝,金嘉瑜,刘志颖,等.300 MW汽轮机低压转子晶粒细化与均匀化的热处理工艺方法研究[J].大型铸锻件,1998,82(4):34-37.
[6]董小虹,徐跃明,王广生,等.GB/T 30825-2014《热处理温度测量》应用解读[J].金属热处理,2016,41(12):200-208.Dong Xiaohong,Xu Yueming,Wang Guangsheng,et al.Explanation of GB/T 30825-2014“Pyrometry for heat treatment”[J].Heat Treatment of Metals,2016,41(12):200-208.
[7]董小虹,徐跃明,李俏,等.GB/T 9452-2012《热处理炉有效加热区测定方法》标准的解读和实践[J].金属热处理,2015,40(3):214-220.Dong Xiaohong,Xu Yueming,Li Qiao,et al.National standard GB/T9452-2012“Testing method for work zone of heat treatment furnace”explanation and practice[J].Heat Treatment of Metals,2015,40(3):214-220.
[8]Jim Oakes.Certifications and guidelines are put in place to help achieve consistency and quality of heat treatment[J].Thermal Processing,2017,6(1):12-13.
[9]Luo Xinmin,Totten George.Analysis and prevention of quenching failures and proper selection of quenching media:an overview[J].Journal of ASTM International,2011,8(4):1-29.
[10]胡小丽,李俏,左训伟,等.淬火冷却技术现状及标准研究[J].金属热处理,2017,42(2):101-107.Hu Xiaoli,Li Qiao,Zuo Xunwei,et al.Status of quenching technology and standard research[J].Heat Treatment of Metals,2017,42(2):101-107.
[11]罗新民,Totten George.由“冷却模型”到“冷却工程”的演进[J].热处理,2014,29(5):1-10.Luo Xinmin,Totten George.Evolution from“Cooling Model”to“Cooling Engineering”[J].Heat Treatment,2014,29(5):1-10.
[12]Gu J F,Han L Z,Chen R K.Effect of normalizing on grain refinement of large low pressure rotors:numerical and experimental studies[J].International Heat Treatment and Surface Engineering,2014(8):70-75.
[13]左训伟.水-空交替控时淬火冷却设备的研究与应用[D].上海:上海交通大学,2010.Zuo Xunwei.Research and application of alternatelytimed quenching equipment by water and air[D].Shanghai:Shanghai Jiao Tong University,2010.
[14]韩永珍,李俏,胡小丽,等.基于计算机模拟的智能化热处理的研究进展[J].金属热处理,2017,42(7):194-199.Han Yongzhen,Li Qiao,Hu Xiaoli,et al.Research progress of intelligent heat treatment based on computer simulation[J].Heat Treatment of Metals,2017,42(7):194-199.
[15]Jim Grann.Performing regular preventative maintenance on your hot zone is a key part of extending its life span and keeping it at peak performance[J].Thermal Processing,2017,6(1):20-21.
[2]赵继成.材料基因组计划简介[J].自然杂志,2014,36(2):89-104.Zhao Jicheng.A perspective on the materials genome initiative[J].Chinese Journal of Nature,2014,36(2):89-104.
[3]董瀚,王毛球,翁宇庆.高性能钢的M3组织调控理论与技术[J].钢铁,2010,45(7):2-7.Dong Han,Wang Maoqiu,Weng Yuqing.Performance improvement of steels through M3 structure control[J].Iron and Steel,2010,45(7):2-7.
[4]武会宾,武凤娟,杨善武,等.微米/亚微米双峰尺度奥氏体组织形成机制[J].金属学报,2014,50(3):269-274.Wu Huibin,Wu Fengjuan,Yang Shanwu,et al.The formation of austenite structure with micro/sub-micrometer bimodal grain size distribution[J].Actame Tallurgica Sinica,2014,50(3):269-274.
[5]宋传宝,金嘉瑜,刘志颖,等.300 MW汽轮机低压转子晶粒细化与均匀化的热处理工艺方法研究[J].大型铸锻件,1998,82(4):34-37.
[6]董小虹,徐跃明,王广生,等.GB/T 30825-2014《热处理温度测量》应用解读[J].金属热处理,2016,41(12):200-208.Dong Xiaohong,Xu Yueming,Wang Guangsheng,et al.Explanation of GB/T 30825-2014“Pyrometry for heat treatment”[J].Heat Treatment of Metals,2016,41(12):200-208.
[7]董小虹,徐跃明,李俏,等.GB/T 9452-2012《热处理炉有效加热区测定方法》标准的解读和实践[J].金属热处理,2015,40(3):214-220.Dong Xiaohong,Xu Yueming,Li Qiao,et al.National standard GB/T9452-2012“Testing method for work zone of heat treatment furnace”explanation and practice[J].Heat Treatment of Metals,2015,40(3):214-220.
[8]Jim Oakes.Certifications and guidelines are put in place to help achieve consistency and quality of heat treatment[J].Thermal Processing,2017,6(1):12-13.
[9]Luo Xinmin,Totten George.Analysis and prevention of quenching failures and proper selection of quenching media:an overview[J].Journal of ASTM International,2011,8(4):1-29.
[10]胡小丽,李俏,左训伟,等.淬火冷却技术现状及标准研究[J].金属热处理,2017,42(2):101-107.Hu Xiaoli,Li Qiao,Zuo Xunwei,et al.Status of quenching technology and standard research[J].Heat Treatment of Metals,2017,42(2):101-107.
[11]罗新民,Totten George.由“冷却模型”到“冷却工程”的演进[J].热处理,2014,29(5):1-10.Luo Xinmin,Totten George.Evolution from“Cooling Model”to“Cooling Engineering”[J].Heat Treatment,2014,29(5):1-10.
[12]Gu J F,Han L Z,Chen R K.Effect of normalizing on grain refinement of large low pressure rotors:numerical and experimental studies[J].International Heat Treatment and Surface Engineering,2014(8):70-75.
[13]左训伟.水-空交替控时淬火冷却设备的研究与应用[D].上海:上海交通大学,2010.Zuo Xunwei.Research and application of alternatelytimed quenching equipment by water and air[D].Shanghai:Shanghai Jiao Tong University,2010.
[14]韩永珍,李俏,胡小丽,等.基于计算机模拟的智能化热处理的研究进展[J].金属热处理,2017,42(7):194-199.Han Yongzhen,Li Qiao,Hu Xiaoli,et al.Research progress of intelligent heat treatment based on computer simulation[J].Heat Treatment of Metals,2017,42(7):194-199.
[15]Jim Grann.Performing regular preventative maintenance on your hot zone is a key part of extending its life span and keeping it at peak performance[J].Thermal Processing,2017,6(1):20-21.