宝钢烧结皮带机胶带防撕裂技术的应用实践
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摘要
针对目前烧结皮带机胶带易劣化、卡铁板撕裂造成烧结机停机的问题,通过对故障机理进行分析,采取了一系列相应改进措施,如防红矿检测及喷淋降温技术、金属检测器杂料高效筛分技术、皮带机胶接头视频识别技术、皮带机受料槽段缓冲床技术,有效避免了皮带机胶带撕裂故障的发生,同时对胶带劣化状态进行跟踪监控,取得了较好的现场应用效果。
In view of the problem that the rubber belt of belt conveyor is easy to deteriorate and tear,which results in the production shutdown,through analysis of the fault mechanism,a series of improvement measures are adopted to prevent the belt from deteriorating and tearing,such as the overheated ore detecting and water spraying cooling technology,metal detector for efficient sieving of foreign matters,visual recognition technology for the rubber belt joint and buffer bed technology for the receiving bin of belt conveyor,meanwhile,tracking and monitoring are conducted for the deterioration condition of the rubber belt,and good field application effect has been obtained.
In view of the problem that the rubber belt of belt conveyor is easy to deteriorate and tear,which results in the production shutdown,through analysis of the fault mechanism,a series of improvement measures are adopted to prevent the belt from deteriorating and tearing,such as the overheated ore detecting and water spraying cooling technology,metal detector for efficient sieving of foreign matters,visual recognition technology for the rubber belt joint and buffer bed technology for the receiving bin of belt conveyor,meanwhile,tracking and monitoring are conducted for the deterioration condition of the rubber belt,and good field application effect has been obtained.
引文
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[14] 邓珺,宋建文.球团成品皮带自动喷水降温保护系统设计与应用[J].烧结球团,2012,37(3):38-60.
[2] 祁隽燕,谭超,李浩.基于数字图像处理的皮带纵向撕裂视觉识别[J].煤炭技术,2006,25(11):15-17.
[3] 韩同鹏,陈英凯,郑英,等.皮带机跑偏原因分析及防偏技术研究[J].农业装备与车辆工程,2009(1):37-39.
[4] 僧东恒.皮带机跑偏的分析和治理措施[J].水利电力机械,2007,29(8):92-94.
[5] 刘文亮,张晓伟,董秋艳.连续皮带机胶带跑偏原因与力学分析[J].水利水电技术,2006,37(3):26-27.
[6] 房庆云.皮带机跑偏故障及其对策[J].港口装卸,2007(3):21-23.
[7] 陈立人.皮带运输机皮带撕裂原因和防治措施[J].水泥生产,2017(10):05-05.
[8] 李锋勃,马怀清.皮带运输机皮带撕裂原因及防治探析[J].河南科技,2014(22):108-109.
[9] 张佩良.皮带运输机皮带撕裂原因探析及防治[J].城市建设理论研究(电子版),2015(16):285.
[10] 张群力,贾喜明.浅析皮带运输机皮带撕裂原因探析与防治[J].中国科技博览,2015(1):365.
[11] 曹红强.皮带机带见故障及原因分析[J].应用能源技术,2004(4):91-93.
[12] 王新章,刘丰生,张子元,等.莱钢型钢烧结厂延长皮带使用寿命的措施[J].烧结球团,2009,34(1):52-54.
[13] 张连润,冯二莲.延长皮带机使用寿命的实践[J].烧结球团,2004,29(1):58.
[14] 邓珺,宋建文.球团成品皮带自动喷水降温保护系统设计与应用[J].烧结球团,2012,37(3):38-60.