YLC3360-140型页岩气专用涡轮压裂车的研制
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摘要
为了更好地开发中国的页岩气资源,根据中国页岩气藏分布区域和页岩气压裂施工的特点,研制了一种以涡轮发动机为动力源的YLC3360-140型页岩气专用涡轮压裂车(4500型压裂车)。通过选型涡轮发动机,设计了与之匹配的高速减速箱、五缸柱塞泵、控制系统和液压系统,实现了涡轮发动机在中国油田压裂设备上的首次应用。在四川珙县的页岩气压裂施工作业中,涡轮压裂车的最大水功率为2 607 kW,压裂泵最大流量为1. 9 m~3/min,最大压力为87. 5 MPa。现场应用结果表明,与传统压裂设备相比,以涡轮发动机为动力源的压裂设备在单机功率密度、道路通过性、节能减排和操控方便性等方面优势明显,具有较高的推广价值。
To better develop shale gas resources in China,a Type 4500 fracturing truck with turbine engine as power source was developed according to the characteristics of shale gas reservoir distribution and shale gas fracturing operation in China. Through the selection of turbine engines,the matching high-speed gearboxes,five-cylinder piston pump,control system and hydraulic system were designed. The turbine engine was first applied on the oilfield fracturing equipment in China. In the shale gas fracturing operation in Gongxian County,Sichuan,the turbine fracturing truck had a maximum water horsepower of 2 607 kW. The fracturing pump had a maximum flow rate of 1. 9 m~3/min and a maximum pressure of 87. 5 MPa. The field application results showed that,compared with the traditional fracturing equipment,the fracturing equipment with turbine engine as the power source has obvious advantages in terms of stand-alone power density,road passability,energy saving and emission control,and ease of handling,presenting a high promotion value.
To better develop shale gas resources in China,a Type 4500 fracturing truck with turbine engine as power source was developed according to the characteristics of shale gas reservoir distribution and shale gas fracturing operation in China. Through the selection of turbine engines,the matching high-speed gearboxes,five-cylinder piston pump,control system and hydraulic system were designed. The turbine engine was first applied on the oilfield fracturing equipment in China. In the shale gas fracturing operation in Gongxian County,Sichuan,the turbine fracturing truck had a maximum water horsepower of 2 607 kW. The fracturing pump had a maximum flow rate of 1. 9 m~3/min and a maximum pressure of 87. 5 MPa. The field application results showed that,compared with the traditional fracturing equipment,the fracturing equipment with turbine engine as the power source has obvious advantages in terms of stand-alone power density,road passability,energy saving and emission control,and ease of handling,presenting a high promotion value.
引文
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[2]张士诚.低渗透油气藏增产技术新进展[C]∥2008年油气藏增产改造学术研讨会论文集.北京:石油工业出版社,2008.ZHANG S C.New progress in increasing production technology of low permeability reservoirs:proceedings of the 2008 symposium on oil and gas reservoirs increasing production and reconstruction[C].Beijing:Petroleum Industry Press,2008.
[3]唐颖,张金川,张琴,等.页岩气井水力压裂技术及其应用分析[J].天然气工业,2010,30(10):1-6.TANG Y,ZHANG J C,ZHANG Q,et al.An analysis of hydraulic fracturing technology in shale gas wells and its application[J].Natural Gas Industry,2010,30(10):1-6.
[4]蒋廷学,卞晓冰,王海涛,等.深层页岩气水平井体积压裂技术[J].天然气工业,2017,37(1):90-96.JIANG T X,BIAN X B,WANG H T,et al.Volume fracturing of deep shale gas horizontal wells[J].Natural Gas Industry,2017,37(1):90-96.
[5]谢军,赵圣贤,石学文,等.四川盆地页岩气水平井高产的地质主控因素[J].天然气工业,2017,37(7):1-12.XIE J,ZHAO S X,SHI X W,et al.Main geological factors controlling high production of horizontal shale gas wells in the Sichuan Basin[J].Natural Gas Industry,2017,37(7):1-12.
[6]杨立峰,田助红,朱仲义,等.石英砂用于页岩气储层压裂的经济适应性[J].天然气工业,2018,38(5):71-76.YANG L F,TIAN Z H,ZHU Z Y,et al.Economic adaptability of quartz sand for shale gas reservoir fracturing[J].Natural Gas Industry,2018,38(5):71-76.
[7]吴汉川.大型压裂装备应用问题解析及发展方向[J].石油机械,2017,45(12):53-57.WU H C.Issue analysis of large scale fracturing equipment application and its development trend[J].China Petroleum Machinery,2017,45(12):53-57.
[8]中华人民共和国国家质量监督检验检疫总局,中国国家标准管理委员会.汽车、挂车及汽车列车外廓尺寸、载荷及质量限值:GB 1589-2016[S].北京:中国标准出版社,2016.People’s Republic of China General Administration of Quality Supervision,Inspection and Quarantine,China National Standardization Management Committee.Limits of dimensions,axle load and masses for motor vehicles,trailers and combination vehicles:GB 1589-2016[S].Beijing:Standards Press of China,2016.
[9]肖文生,刘忠砚,刘健.基于ANSYSWORK-BENCH的压裂车主副车架有限元静态分析[J].专用汽车,2012,31(4):81-83.XIAO W S,LIU Z Y,LIU J.Static analysis to frame and sub-frame of fracturing tracks on ANSYS WORK-BENCH[J].Special Purpose Vehicle,2012,31(4):81-83.
[10]萨本佶.高速齿轮传动设计[M].北京:机械工业出版社,1986.SA B J.High speed gear transmission design[M].Beijing:Mechanical Industry Press,1986.
[11]HICKS R J,施永安.高速快艇用行星式齿轮箱[J].国外舰船技术(内燃机类),1982(12):25-38.HICKS R J,SHI Y A.Planetary gearbox for highspeed boat[J].Foreign Ship Technology(Internal Combustion Engine),1982(12):25-38.
[12]往复泵设计编写组.往复泵设计[M].北京:机械工业出版社,1987.Reciprocating pump design writing group.Reciprocating pump design[M].Beijing:Mechanical Industry Press,1987.
[13]张国友,冯定,游艇.压裂用大功率五缸柱塞泵的研制[J].石油机械,2007,35(2):22-24,41.ZHANG G Y,FENG D,YOU T.Development of high-power five-cylinder plunger pump for fracturing[J].China Petroleum Machinery,2007,35(2):22-24,41.
[14]王国荣,陈林燕,何霞,等.调质工艺对压裂泵阀箱30CrNi2MoV钢组织和性能的影响[J].功能材料,2014,45:70-75.WANG G R,CHEN L Y,HE X,et al.Effect of quenching-tempering process on microstructure and mechanical properties of 30CrNi2MoV steel of frac-pump fluid end[J].Functional Materials,2014,45:70-75.
[15]李德清.固井压裂泵阀理论研究与应用[J].江汉石油科技,2007,17(4):40-45.LI D Q.Pump valve theory research and application for cementing and fracturing[J].Jianghan Petroleum Science and Technology,2007,17(4):40-45.
[16]王福军.计算流体动力学分析[M].北京:清华大学出版社,2004.WANG F J.Computational fluid dynamics analysis[M].Beijing:Tsinghua University Press,2004.