碳纤维增强复合材料切削过程数值模拟研究进展
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摘要
碳纤维增强复合材料由于具有优良的综合性能,被广泛应用于航空航天等领域。近年来,数值模拟技术在研究碳纤维增强复合材料切削加工过程、工艺参数优化、材料去除机理等方面发挥了重要作用。通过分析和讨论国内外碳纤维增强复合材料在切削力、材料表面完整性、损伤机制方面的研究及应用,综述了碳纤维增强复合材料切削过程数值模拟技术的研究进展,并对其发展方向进行了初步展望。
Carbon Fiber Reinforced Polymer( CFRP) has been widely used in aircraft and aerospcace industries due to its execlllent comprehensive performance. Recently,numerical simulation technonlogy has played an important role in the investigation of machining process,pramateres optimization and material removal mechanism of CFRP.This paper reviews the progress of numerical simulation in maching process of CFRP by analyzing and discussing the research and application in the aspects of cutting force,surface integrity and damage mechanism at home and abroad. A preliminary forecast on the future development direction of the numerical simulation about CFRP was made.
Carbon Fiber Reinforced Polymer( CFRP) has been widely used in aircraft and aerospcace industries due to its execlllent comprehensive performance. Recently,numerical simulation technonlogy has played an important role in the investigation of machining process,pramateres optimization and material removal mechanism of CFRP.This paper reviews the progress of numerical simulation in maching process of CFRP by analyzing and discussing the research and application in the aspects of cutting force,surface integrity and damage mechanism at home and abroad. A preliminary forecast on the future development direction of the numerical simulation about CFRP was made.
引文
[1]唐见茂.碳纤维树脂基复合材料发展现状及前景展望[J].航天器环境工程,2010,27(3):269-280.
[2]单晨伟,吕晓波.碳纤维增强复合材料铣削和钻孔技术研究进展[J].航空制造技术,2016,59(15):34-41.
[3]Karpat Y,Bahtiyar O,Deˇger B. Mechanistic force modeling for milling of unidirectional carbon fiber reinforced polymer laminates[J].International Journal of Machine Tools and Manufacture,2012,56:79-93.
[4]Soutis C. Carbon fiber reinforced plastics in aircraft construction[J].Materials Science and Engineering:A,2005,412(1-2):171-176.
[5]鲍永杰,高航.碳纤维复合材料构件加工缺陷与高效加工对策[J].材料工程,2009(S2):254-259.
[6]殷俊伟,贾振元,王福吉,等.基于CFRP切削过程仿真的面下损伤形成分析[J].机械工程学报,2016,52(17):58-64.
[7]Mahdi M,Zhang L. An adaptive three-dimensional finite element algorithm for the orthogonal cutting of composite materials[J]. Journal of materials processing technology,2001,113(1-3):368-372.
[8]Mahdi M,Zhang L. A finite element model for the orthogonal cutting of fiber-reinforced composite materials[J]. Journal of materials processing technology,2001,113(1-3):373-377.
[9]Rao G V G,Mahajan P,Bhatnagar N. Three-dimensional macro-mechanical finite element model for machining of unidirectional-fiber reinforced polymer composites[J]. Materials Science and Engineering:A,2008,498(1-2):142-149.
[10]Rao G V G,Mahajan P,Bhatnagar N. Micro-mechanical modeling of machining of FRP composites-Cutting force analysis[J]. Composites science and technology,2007,67(3-4):579-593.
[11]Nayak D,Bhatnagar N,Mahajan P. Machining studies of UD-FRP composites part 2:finite element analysis[J]. Machining Science and Technology,2005,9(4):503-528.
[12]Mkaddem A,Demirci I,El Mansori M. A micro-macro combined approach using FEM for modelling of machining of FRP composites:Cutting forces analysis[J]. Composites Science and Technology,2008,68(15-16):3123-3127.
[13]熊威龙,戴斌煜,商景利,等.碳纤维复合材料切削过程的有限元模拟[J].兵器材料科学与工程,2014,37(1):86-89.
[14]路冬,蔡力钢,程强,等.碳纤维增强复合材料超声振动辅助车削有限元仿真[J].振动与冲击,2015,34(14):110-114.
[15]Puw H Y,Hocheng H. Milling force prediction for fiber reinforced thermoplastics[C]. Materials Division(Publication)MD,Machining of Advanced Composites,ASME,1993:73-88.
[16]Feito N,López-Puente J,Santiuste C,et al. Numerical prediction of delamination in CFRP drilling[J]. Composite Structures,2014,108:677-683.
[17]李文鹏,沈兴全,郐红艺,等.纤维角度和切削深度对碳纤维复合材料切削性能的影响仿真[J].工具技术,2017,51(8):64-67.
[18]秦旭达,李永行,王斌,等. CFRP纤维方向对切削过程影响规律的仿真研究[J].机械科学与技术,2016,35(3):472-476.
[19]马付建,姜禹臣,张生芳,等.纤维角度对碳纤维复合材料切削性能的影响分析[J].大连交通大学学报,2016,37(6):37-42.
[20]林有希,陈德雄,任志英,等.碳纤维增强复合材料正交切削加工性能数值分析[J].福州大学学报:自然科学版,2017,45(6):873-880.
[21]Arola D,Ramulu M. Orthogonal cutting of fiber-reinforced composites:a finite element analysis[J]. International journal of mechanical sciences,1997,39(5):597-613.
[22]Ramesh M V,Seetharamu K N,Ganesan N,et al. Analysis of machining of FRPs using FEM[J]. International Journal of Machine Tools and Manufacture,1998,38(12):1531-1549.
[23]Santiuste C,Soldani X,Miguélez M H. Machining FEM model of long fiber composites for aeronautical components[J]. Composite structures,2010,92(3):691-698.
[24]Iliescu D,Gehin D,Iordanoff I,et al. A discrete element method for the simulation of CFRP cutting[J]. Composites Science and Technology,2010,70(1):73-80.
[25]Niu B,Su Y,Yang R,et al. Micro-macro-mechanical model and material removal mechanism of machining carbon fiber reinforced polymer[J]. International Journal of Machine Tools and Manufacture,2016,111:43-54.
[26]路冬,李志凯,融亦鸣,等.基于宏观各向异性碳纤维增强树脂基复合材料的切削仿真[J].复合材料学报,2014,31(3):584-590.
[2]单晨伟,吕晓波.碳纤维增强复合材料铣削和钻孔技术研究进展[J].航空制造技术,2016,59(15):34-41.
[3]Karpat Y,Bahtiyar O,Deˇger B. Mechanistic force modeling for milling of unidirectional carbon fiber reinforced polymer laminates[J].International Journal of Machine Tools and Manufacture,2012,56:79-93.
[4]Soutis C. Carbon fiber reinforced plastics in aircraft construction[J].Materials Science and Engineering:A,2005,412(1-2):171-176.
[5]鲍永杰,高航.碳纤维复合材料构件加工缺陷与高效加工对策[J].材料工程,2009(S2):254-259.
[6]殷俊伟,贾振元,王福吉,等.基于CFRP切削过程仿真的面下损伤形成分析[J].机械工程学报,2016,52(17):58-64.
[7]Mahdi M,Zhang L. An adaptive three-dimensional finite element algorithm for the orthogonal cutting of composite materials[J]. Journal of materials processing technology,2001,113(1-3):368-372.
[8]Mahdi M,Zhang L. A finite element model for the orthogonal cutting of fiber-reinforced composite materials[J]. Journal of materials processing technology,2001,113(1-3):373-377.
[9]Rao G V G,Mahajan P,Bhatnagar N. Three-dimensional macro-mechanical finite element model for machining of unidirectional-fiber reinforced polymer composites[J]. Materials Science and Engineering:A,2008,498(1-2):142-149.
[10]Rao G V G,Mahajan P,Bhatnagar N. Micro-mechanical modeling of machining of FRP composites-Cutting force analysis[J]. Composites science and technology,2007,67(3-4):579-593.
[11]Nayak D,Bhatnagar N,Mahajan P. Machining studies of UD-FRP composites part 2:finite element analysis[J]. Machining Science and Technology,2005,9(4):503-528.
[12]Mkaddem A,Demirci I,El Mansori M. A micro-macro combined approach using FEM for modelling of machining of FRP composites:Cutting forces analysis[J]. Composites Science and Technology,2008,68(15-16):3123-3127.
[13]熊威龙,戴斌煜,商景利,等.碳纤维复合材料切削过程的有限元模拟[J].兵器材料科学与工程,2014,37(1):86-89.
[14]路冬,蔡力钢,程强,等.碳纤维增强复合材料超声振动辅助车削有限元仿真[J].振动与冲击,2015,34(14):110-114.
[15]Puw H Y,Hocheng H. Milling force prediction for fiber reinforced thermoplastics[C]. Materials Division(Publication)MD,Machining of Advanced Composites,ASME,1993:73-88.
[16]Feito N,López-Puente J,Santiuste C,et al. Numerical prediction of delamination in CFRP drilling[J]. Composite Structures,2014,108:677-683.
[17]李文鹏,沈兴全,郐红艺,等.纤维角度和切削深度对碳纤维复合材料切削性能的影响仿真[J].工具技术,2017,51(8):64-67.
[18]秦旭达,李永行,王斌,等. CFRP纤维方向对切削过程影响规律的仿真研究[J].机械科学与技术,2016,35(3):472-476.
[19]马付建,姜禹臣,张生芳,等.纤维角度对碳纤维复合材料切削性能的影响分析[J].大连交通大学学报,2016,37(6):37-42.
[20]林有希,陈德雄,任志英,等.碳纤维增强复合材料正交切削加工性能数值分析[J].福州大学学报:自然科学版,2017,45(6):873-880.
[21]Arola D,Ramulu M. Orthogonal cutting of fiber-reinforced composites:a finite element analysis[J]. International journal of mechanical sciences,1997,39(5):597-613.
[22]Ramesh M V,Seetharamu K N,Ganesan N,et al. Analysis of machining of FRPs using FEM[J]. International Journal of Machine Tools and Manufacture,1998,38(12):1531-1549.
[23]Santiuste C,Soldani X,Miguélez M H. Machining FEM model of long fiber composites for aeronautical components[J]. Composite structures,2010,92(3):691-698.
[24]Iliescu D,Gehin D,Iordanoff I,et al. A discrete element method for the simulation of CFRP cutting[J]. Composites Science and Technology,2010,70(1):73-80.
[25]Niu B,Su Y,Yang R,et al. Micro-macro-mechanical model and material removal mechanism of machining carbon fiber reinforced polymer[J]. International Journal of Machine Tools and Manufacture,2016,111:43-54.
[26]路冬,李志凯,融亦鸣,等.基于宏观各向异性碳纤维增强树脂基复合材料的切削仿真[J].复合材料学报,2014,31(3):584-590.
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