喷丸强化数值仿真技术的发展与研究现状
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摘要
喷丸强化是广泛应用的表面强化手段之一,可明显提高零件的疲劳寿命,有效改善零件表面完整性。数值仿真技术一直是研究喷丸强化机理、优化工艺参数的重要方法。综述了喷丸有限元建模的研究进展,分析了喷丸强化数值仿真的发展方向。指出了今后的研究重点。
Shot peening is one of the most widely used surface strengthening methods, which can improve the fatigue life and the surface integrity of parts significantly. Numerical simulation is an important method to study the mechanism of shot peening and optimize the process parameters. The research progress of shot peening finite element modeling was reviewed.The developmnet direction of shot peening numerical simulation was analyzed. The research emphasis in the future was pointed out.
Shot peening is one of the most widely used surface strengthening methods, which can improve the fatigue life and the surface integrity of parts significantly. Numerical simulation is an important method to study the mechanism of shot peening and optimize the process parameters. The research progress of shot peening finite element modeling was reviewed.The developmnet direction of shot peening numerical simulation was analyzed. The research emphasis in the future was pointed out.
引文
[1]荣祖兰.表面喷丸改善铝合金高周疲劳寿命的试验研究[J].热加工工艺,2016,45(4):134-136.
[2]Al-Obaid Y.Shot peening mechanics:experimental and theoretical analysis[J].Mechanics of Materials,1995,19(2):251-260.
[3]Kim T,Lee H,Hyun H C,et al.A simple but effective FE model with plastic shot for evaluation of peening residual stress and its experimental validation[J].Materials Science and Engineering A,2011,528(18):5945-5954.
[4]闫五柱,章刚,温世峰.表面粗糙度对喷丸残余应力场的影响[J].材料科学与工艺,2010,18(4):523-527.
[5]Kim T,Lee H,Jung S,et al.A 3D FE model with plastic shot for evaluation of equi-biaxial peening residual stress due to multi-impacts[J].Surface and Coatings Technology,2012,206(13):3125-3136.
[6]Mori K I,Osakada K,Matsuoka N.Finite element analysis of peening process with plasticity deforming shot[J].Journal of Materials Processing Technology,1994,45(1):607-612.
[7]李源,雷丽萍,曾攀.弹丸束喷丸有限元模型数值模拟及试验研究[J].机械工程学报,2011,47(22):43-48.
[8]Xie Lechun,Wang Chengxi,Wang Liqiang,et al.Numerical analysis and experimental validation on residual stress distribution of titanium matrix composite after shot peening treatment[J].Mechanics of Materials,2016,99:2-8.
[9]Johnson W.Impact strength of materials[M].USA:Material Press,1983.
[10]Clausen R.Ermittlung von Einflussgr觟en beim kugelstrahlen durch einzelkornversuche1[C]//Proceedings of the the First International Conference on Shot Peening,Paris,F,1988.
[11]Edberg J,Lindgren L,Mori K.Shot peening simulated by two different finite element formulations[J].Simu lation of Materials Processing,1995,35:425-430.
[12]Khabou M,Castex L,Inglebert G.The effect of material behaviour law on the theoretical shot peening results[J].European Journal of Mmechanics A Solids,1990,9(6):537-549.
[13]Al-Hassani S.An engineering approach to shot peening mechanics[C]//Proceedings of the Proc of the second Int Conf on Shot Peening,1984.
[14]Meguid S A,Shagal G,Stranart J C.3D FE analysis of peening of strain-rate sensitive materials using multiple impingement model[J].International Journal of Impact Engineering,2002,27(2):119-134.
[15]Schiffner K,Droste Gen,Helling C.Simulation of residual stresses by shot peening[J].Computers&structures,1999,72(1):329-340.
[16]Majzoobi G,Azizi R,Alavi Nia A.A three-dimensional simulation of shot peening process using multiple shot impacts[J].Journal of Materials Processing Technology,2005,164(15):1226-1234.
[17]Guagliano M.Relating Almen intensity to residual stresses induced by shot peening:a numerical approach[J].Journal of Materials Processing Technology,2001,110(3):277-286.
[18]Hong T,Ooi J,Shaw B.A numerical simulation to relate the shot peening parameters to the induced residual stresses[J].Engineering Failure Analysis,2008,15(8):1097-1110.
[19]Miao H,Larose S,Perron C,et al.On the potential applications of a 3D random finite element model for the simulation of shot peening[J].Advances in Engineering Software,2009,40(10):1023-1038.
[20]Gangaraj S,Guagliano M,Farrahi G.An approach to relate shot peening finite element simulation to the actual coverage[J].Surface and Coatings Technology,2013,243(4):39-45.
[21]Sheng X F,Xia Q X,Cheng X Q,et al.Residual stress field induced by shot peening based on random-shots for 7075aluminum alloy[J].Transactions of Nonferrous Metals Society of China,2012,22(2):261-267.
[22]Yang F,Chen Z,Meguid S A.Effect of initial surface finish on effectiveness of shot peening treatment using enhanced periodic cell model[J].International Journal of Mechanics and Materials,2015,11(4):1-16.
[23]Kobayashi M,Matsui T,Murakami Y.Mechanism of creation of compressive residual stress by shot peening[J].International Journal of Fatigue,1998,20(5):351-357.
[24]Shivpuri R,Cheng X,Mao Y.Elasto-plastic pseudo-dynamic numerical model for the design of shot peening process parameters[J].Materials&Design,2009,30(8):3112-3120.
[25]Meguid S,Shagal G,Stranart J,et al.Three-dimensional dynamic finite element analysis of shot-peening induced residual stresses[J].Finite Elements in Analysis and Design,1999,31(3):179-191.
[26]Meguid S,Shagal G,Stranart J.Finite element modelling of shot-peening residual stresses[J].Journal of Materials Processing Technology,1999,92(3):401-404.
[27]Miao H Y,Demers D,Larose S,et al.Experimental study of shot peening and stress peen forming[J].Journal of Materials Processing Technology,2010,210(15):2089-2102.
[28]Bagherifard S,Ghelichi R,Guagliano M.On the shot peening surface coverage and its assessment by means of finite element simulation:A critical review and some original developments[J].Applied Surface Science,2012,259:186-194.
[29]李雁淮,王飞,吕坚.单丸粒喷丸模型和多丸粒喷丸模型的有限元模拟[J].西安交通大学学报,2007,41(3):348-352.
[30]Bagherifard S,Ghelichi R,Guagliano M.Numerical and experimental analysis of surface roughness generated by shot peening[J].Applied Surface Science,2012,258(18):6831-6840.
[31]Rajiv Shivpuri,Cheng Xiaomin,Mao Yongning.Elasto-plastic pseudo-dynamic numerical model for the design of shot pe ening process parameters[J].Materials and Design,2009(30):3112-3120.
[32]Liu Jinxiang.Numerical analysis for effects of shot peening on fatigue crack growth[J].International Journal of Fatigue,2012(2):1-8.
[33]Mylonas G I,Labeas G.Numerical modelling of shot peening process and corresponding products:Residual stress,surface roughness and cold work prediction[J].Surface&Coatings Technology,2011,205(19):4480-4494.
[34]Benedetti M,Fontanari V,Winiarski B,et al.Residual stresses reconstruction in shot peened specimens containing sharp and blunt notches by experimental measurements and finite element analysis[J].International Journal of Fatigue,2016,87:102-111.
[2]Al-Obaid Y.Shot peening mechanics:experimental and theoretical analysis[J].Mechanics of Materials,1995,19(2):251-260.
[3]Kim T,Lee H,Hyun H C,et al.A simple but effective FE model with plastic shot for evaluation of peening residual stress and its experimental validation[J].Materials Science and Engineering A,2011,528(18):5945-5954.
[4]闫五柱,章刚,温世峰.表面粗糙度对喷丸残余应力场的影响[J].材料科学与工艺,2010,18(4):523-527.
[5]Kim T,Lee H,Jung S,et al.A 3D FE model with plastic shot for evaluation of equi-biaxial peening residual stress due to multi-impacts[J].Surface and Coatings Technology,2012,206(13):3125-3136.
[6]Mori K I,Osakada K,Matsuoka N.Finite element analysis of peening process with plasticity deforming shot[J].Journal of Materials Processing Technology,1994,45(1):607-612.
[7]李源,雷丽萍,曾攀.弹丸束喷丸有限元模型数值模拟及试验研究[J].机械工程学报,2011,47(22):43-48.
[8]Xie Lechun,Wang Chengxi,Wang Liqiang,et al.Numerical analysis and experimental validation on residual stress distribution of titanium matrix composite after shot peening treatment[J].Mechanics of Materials,2016,99:2-8.
[9]Johnson W.Impact strength of materials[M].USA:Material Press,1983.
[10]Clausen R.Ermittlung von Einflussgr觟en beim kugelstrahlen durch einzelkornversuche1[C]//Proceedings of the the First International Conference on Shot Peening,Paris,F,1988.
[11]Edberg J,Lindgren L,Mori K.Shot peening simulated by two different finite element formulations[J].Simu lation of Materials Processing,1995,35:425-430.
[12]Khabou M,Castex L,Inglebert G.The effect of material behaviour law on the theoretical shot peening results[J].European Journal of Mmechanics A Solids,1990,9(6):537-549.
[13]Al-Hassani S.An engineering approach to shot peening mechanics[C]//Proceedings of the Proc of the second Int Conf on Shot Peening,1984.
[14]Meguid S A,Shagal G,Stranart J C.3D FE analysis of peening of strain-rate sensitive materials using multiple impingement model[J].International Journal of Impact Engineering,2002,27(2):119-134.
[15]Schiffner K,Droste Gen,Helling C.Simulation of residual stresses by shot peening[J].Computers&structures,1999,72(1):329-340.
[16]Majzoobi G,Azizi R,Alavi Nia A.A three-dimensional simulation of shot peening process using multiple shot impacts[J].Journal of Materials Processing Technology,2005,164(15):1226-1234.
[17]Guagliano M.Relating Almen intensity to residual stresses induced by shot peening:a numerical approach[J].Journal of Materials Processing Technology,2001,110(3):277-286.
[18]Hong T,Ooi J,Shaw B.A numerical simulation to relate the shot peening parameters to the induced residual stresses[J].Engineering Failure Analysis,2008,15(8):1097-1110.
[19]Miao H,Larose S,Perron C,et al.On the potential applications of a 3D random finite element model for the simulation of shot peening[J].Advances in Engineering Software,2009,40(10):1023-1038.
[20]Gangaraj S,Guagliano M,Farrahi G.An approach to relate shot peening finite element simulation to the actual coverage[J].Surface and Coatings Technology,2013,243(4):39-45.
[21]Sheng X F,Xia Q X,Cheng X Q,et al.Residual stress field induced by shot peening based on random-shots for 7075aluminum alloy[J].Transactions of Nonferrous Metals Society of China,2012,22(2):261-267.
[22]Yang F,Chen Z,Meguid S A.Effect of initial surface finish on effectiveness of shot peening treatment using enhanced periodic cell model[J].International Journal of Mechanics and Materials,2015,11(4):1-16.
[23]Kobayashi M,Matsui T,Murakami Y.Mechanism of creation of compressive residual stress by shot peening[J].International Journal of Fatigue,1998,20(5):351-357.
[24]Shivpuri R,Cheng X,Mao Y.Elasto-plastic pseudo-dynamic numerical model for the design of shot peening process parameters[J].Materials&Design,2009,30(8):3112-3120.
[25]Meguid S,Shagal G,Stranart J,et al.Three-dimensional dynamic finite element analysis of shot-peening induced residual stresses[J].Finite Elements in Analysis and Design,1999,31(3):179-191.
[26]Meguid S,Shagal G,Stranart J.Finite element modelling of shot-peening residual stresses[J].Journal of Materials Processing Technology,1999,92(3):401-404.
[27]Miao H Y,Demers D,Larose S,et al.Experimental study of shot peening and stress peen forming[J].Journal of Materials Processing Technology,2010,210(15):2089-2102.
[28]Bagherifard S,Ghelichi R,Guagliano M.On the shot peening surface coverage and its assessment by means of finite element simulation:A critical review and some original developments[J].Applied Surface Science,2012,259:186-194.
[29]李雁淮,王飞,吕坚.单丸粒喷丸模型和多丸粒喷丸模型的有限元模拟[J].西安交通大学学报,2007,41(3):348-352.
[30]Bagherifard S,Ghelichi R,Guagliano M.Numerical and experimental analysis of surface roughness generated by shot peening[J].Applied Surface Science,2012,258(18):6831-6840.
[31]Rajiv Shivpuri,Cheng Xiaomin,Mao Yongning.Elasto-plastic pseudo-dynamic numerical model for the design of shot pe ening process parameters[J].Materials and Design,2009(30):3112-3120.
[32]Liu Jinxiang.Numerical analysis for effects of shot peening on fatigue crack growth[J].International Journal of Fatigue,2012(2):1-8.
[33]Mylonas G I,Labeas G.Numerical modelling of shot peening process and corresponding products:Residual stress,surface roughness and cold work prediction[J].Surface&Coatings Technology,2011,205(19):4480-4494.
[34]Benedetti M,Fontanari V,Winiarski B,et al.Residual stresses reconstruction in shot peened specimens containing sharp and blunt notches by experimental measurements and finite element analysis[J].International Journal of Fatigue,2016,87:102-111.
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